IFM O2U532 Manual de Usario

IFM No categorizado O2U532

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Operating instructions
Universal vision sensor
O2U530
O2U532
O2U534
11593365 / 0002 / 2024
GB
O2U530 O2U532 O2U534 Universal vision sensor
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Contents
1 Preliminary note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Legal and copyright information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Open source information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Safety symbols on the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Laser safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Photobiological safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3.1 O2U53x. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Cyber security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Intended use................................................................ 6
3.1 Application area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Function ................................................................... 7
4.1 Overview of device functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 IO-Link ............................................................... 8
4.3 Web front end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.4 Triggering image captures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.4.1 External triggering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.4.2 Internal debouncing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.5 Switching outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.6 Internal illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.6.1 O2U53x. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Mounting................................................................... 12
5.1 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2 Mounting with clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.3 Mounting with dome illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.1 Wiring................................................................ 16
6.1.1 PNP/NPN selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2 Maximum current consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.3 Connecting the IO-Link master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.4 Wiring example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.5 External illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.1 Update firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8 Operating and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8.1 Signal indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9 Set-up..................................................................... 22
10 Parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
10.1 Teaching of the code with multi-function key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
10.2 Configuring the multi-function key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
10.3 Visual localisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
11 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
11.1 Over temperature protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
13 Maintenance, repair and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
13.1 Replacing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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1 Preliminary note
You will find instructions, technical data, approvals and further information using the QR code on the
unit / packaging or at .
documentation.ifm.com
1.1 Symbols used
Requirement
Instructions
Reaction, result
[...] Designation of keys, buttons or indications
Cross-reference
Important note
Non-compliance may result in malfunction or interference.
Information
Supplementary note
1.2 Warnings
Warnings indicate the possibility of personal injury and damage to property. This enables safe product
handling. Warnings are graded as follows:
WARNING
Warning of serious personal injury
wIf the warning is not observed, fatal and serious injuries are possible.
CAUTION
Warning of minor to moderate personal injury
wIf the warning is not observed, minor to moderate injuries are possible.
ATTENTION
Warning of damage to property
wIf the warning is not observed, damage to property is possible.
1.3 Legal and copyright information
© All rights reserved by ifm electronic gmbh. No part of these instructions may be reproduced and
used without the consent of ifm electronic gmbh.
All product names, pictures, companies or other brands used on our pages are the property of the
respective rights owners.
1.4 Open source information
For more open source information see: .
documentation.ifm.com
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2 Safety instructions
• The unit described is a subcomponent for integration into a system.
– The system architect is responsible for the safety of the system.
– The system architect undertakes to perform a risk assessment and to create documentation in
accordance with legal and normative requirements to be provided to the operator and user of
the system. This documentation must contain all necessary information and safety instructions
for the operator, the user and, if applicable, for any service personnel authorised by the
architect of the system.
• Read this document before setting up the product and keep it during the entire service life.
• The product must be suitable for the corresponding applications and environmental conditions
without any restrictions.
• Only use the product for its intended purpose ( Intended use).Ò
• If the operating instructions or the technical data are not adhered to, personal injury and/or damage
to property may occur.
• The manufacturer assumes no liability or warranty for any consequences caused by tampering with
the product or incorrect use by the operator.
• Installation, electrical connection, set-up, operation and maintenance of the product must be
carried out by qualified personnel authorised by the machine operator.
• Protect units and cables against damage.
2.1 Safety symbols on the unit
The following symbols are used on the device. Observe the instructions in order to avoid hazards:
• Electric supply must correspond to IEC61010-1, chapter 9.4 - Limited-energy circuit. ( ElectricalÒ
connection 15)/
• Laser safety ( Laser safety 4)Ò/
• Device of protection class III. Only for operation in PELV circuits. ( Electrical connection 15)Ò/
2.2 Laser safety
LASER
1
Marking on the device:
CLASS 1 LASER PRODUCT
IEC 60825-1:2014
21CFRPART1040
The device emits invisible laser radiation (λ=655 nm ±10 nm) of laser class 1 according to
• EN 60825-1:2007 and IEC 60825-1:2007
• EN 60825-1:2014 + AC:2017 + A11:2021 + A11:2021/AC:2022 and IEC 60825-1:2014
USA
Complies with 21 CFR 1040.10 except for conformance with IEC60825-1 Ed.3, as described in Laser
Notice No.56, dated May 8,2019.
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Warning against opening the device or damaging it
WARNING
If the device has been opened or damaged, laser safety is no longer guaranteed.
wSkin or eye damage may occur.
uThe device may only be opened by the manufacturer.
uIf the device is damaged, stop using it and disconnect it from the power supply.
2.3 Photobiological safety
The device classification according to EN 62471 is based on a distance of the viewer from the light
source of 200 mm for the most unfavourable device configuration (colour, exposure time, frame rate).
Under application-specific conditions, the risk for the viewer may differ depending on the installation
situation and the device settings.
The system architect/operator is required to carry out a hazard analysis and to take appropriate
measures for the protection of persons. In particular national regulations also have to be adhered to.
Possible protective measures may include screens, guaranteed minimum distances of a viewer,
access controls, safety glasses and user training.
It is generally recommended not to look directly into the switched-on light source. Glare or irritation
can also occur in Risk Group 0 (Exempt Group). Ideally, the device is installed in such a way as to
prevent eye exposure to the light source.
2.3.1 O2U53x
The illumination LEDs emit visible light with a wavelength of 617nm. The device complies with the
Exempt Group according to EN62471:2008.
2.4 Cyber security
ATTENTION
Unprotected network environment.
The device does not include IT security measures according to IEC 62443.
wUnauthorised read or write access to data is possible.
wUnauthorised manipulation of the device function is possible.
uCheck and restrict access options to the device.
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3 Intended use
The device
• decodes labelled and directly marked 2D codes and 1D bar codes and detects fonts (OCR).
• is used for quality inspection of objects. It checks and monitors contours, object properties, shape
deviations, colour changes and surfaces.
In addition, the device is suited for sorting and counting tasks.
3.1 Application area
The device safety is rated for use under the following operating conditions according to EN IEC
61010-2-201:
• indoor use
• altitudes up to 4000 m
• relative air humidity up to max. 90%, non condensing
• pollution degree 3
Electromagnetic compatibility (EMC):
The unit is designed for use in industrial environments.
This product may cause radio interference in domestic areas.
uIf required, take appropriate EMC screening measures.
The IP rating has not been evaluated by UL® Underwriters Laboratories®.
The focus setting is designed for a life cycle of 200,000 changes.
The multi-function key has a calculated operation of over 100,000 button presses.
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4 Function
Functions of the device:
• Checking and monitoring code content, code properties and code quality.
Images are captured for monitoring. The captures are set in applications beforehand.
• Detecting fonts (OCR).
Images are captured for detection. The captures are set in applications beforehand.
• Monitoring properties of objects.
Images are captured for monitoring. The captures are set in applications beforehand.
• The device uses incident light or backlight to create a greyscale image of the object.
A distinction is made between the object and the background based on the brightness values
determined.
• Comparing a captured image with one or more models.
A model is considered found depending on the degree of matching.
Process interface
The device outputs the results via an Ethernet-based process interface and IO-Link.
Switching outputs
Switching outputs are provided to control external devices:
• 2 switching outputs (default setting)
• 1 switching output when using IO-Link
2 switching outputs are provided to control external devices. When using IO-Link, only 1
switching output is available.
The 2 switching outputs are available in SIO mode. The SIO mode is activated via the IO-Link
master.
In SIO mode (switching mode), the IO-Link sensor behaves like a standard binary sensor
without IO-Link. The functional scope of the IO-Link sensor is reduced in SIO mode.
4.1 Overview of device functions
• Process interface:
– TCP/IP
– Ethernet/IP
– PROFINET
– IO-Link
The TCP/IP process interface is activated by default. The ifm Vision Assistant can activate TCP/
IP, Ethernet/IP or PROFINET as process interface.
The IO-Link process interface can be used in addition to TCP/IP, Ethernet/IP or PROFINET.
uTo use IO-Link, connect the device to an IO-Link master.
wThe process data can then be analysed with a PLC via TCP/IP, Ethernet/IP or
PROFINET and can be made available at the same time to an IoT cloud with the IO-Link
master.
• Parameter setting interface:
– Ethernet TCP/IP
• Integrated, configurable code evaluation and detection of fonts (OCR)
• Reading different code types with one application
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• Integrated, configurable contour verification and blob analysis
• Monitoring of the following object properties:
– patterns and shapes
– inner and outer radius
– roundness and rectangularity
– number of holes
– contrast, width and height of surfaces
– number, position and orientation of objects
• Automatic setting of focus, illumination and code parameters during the configuration
• Wizard for presence detection of objects
• Control of the switching outputs via the active application or externally via process interface.
• Internal illumination
• Control of external illumination units
• Internal and external triggering of image captures
• Data processing with function blocks and logical links in the device
• Integrated ifm mass storage device saves current configuration for easy device replacement.
Optional storage of error images.
4.2 IO-Link
IO-Link is a communication system for connecting intelligent sensors and actuators to automation
systems. IO-Link is regulated in the IEC 61131-9 standard.
The device uses IO-Link as a data output interface. The data output interface is enabled by default.
The device parameters are set via the multi-function key or the ifm Vision Assistant software.
Parameter setting via IO-Link is not supported.
Some commands such as trigger, application switchover and teach via multi-function key can be
executed via the IO-Link interface. See the programming manual at .
documentation.ifm.com
The parameter sets of the device are larger than average. If the device is replaced, the configuration
of the device cannot be transferred with the IO-Link master. Transfer the device configuration using
one of the following methods:
• ifm Vision Assistant software
• ifm storage device ( Replacing the unit 28)Ò/
General information about IO-Link can be found at .io-link.ifm
The Input Output Device Description (IODD) with all parameters, process data and detailed
descriptions of the device can be found at .
documentation.ifm.com
4.3 Web front end
With the web front end, the device is monitored and set via a web browser.
An adjustable [dashboard] clearly displays information about the device:
• Images
• Statistics
• State of the switching outputs
• Model results
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The device is set using the [device settings].
Calling up the web front end
uEnter the IP address of the device in a web browser.
4.4 Triggering image captures
1...5 parameter sets can be defined for image captures.
Image captures are triggered by an internal or external trigger signal. Depending on the selected
trigger mode, the images are then captured accordingly.
• Internal triggering
– Images are captured continuously with a fixed frame rate.
– The settings are made via the ifm Vision Assistant software.
• External triggering
– Image capture activated by external trigger source (switching signal of a connected sensor) via
the trigger input.
– Image capture activated by process interface command (PLC).
If an internal or external illumination unit is used, it will be switched on with each triggering.
4.4.1 External triggering
For external triggering of image captures, different trigger modes can be used ( software manual atÒ
documentation.ifm.com):
• Negative edge
• Positive edge
• Negative and positive edge
• Gated trigger
• Burst trigger
During an active trigger process, no new trigger can be activated. A trigger signal that occurs
too early will be discarded and treated as a “Trigger overrun” error. The ready signal “Ready for
trigger” can be output to a switching output.
Trigger
input
Ready
1
t
tAtA
0
1
0
Fig.1: Ready signal (“Ready for trigger”)
Example: A diffuse reflection sensor as an
external trigger source triggers the unit on a
positive edge (tA = evaluation time).
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5 Mounting
Depending on the application and surface of the object to be monitored, the unit can be installed in
front of or above the object.
uFasten the unit to a bracket via the two threaded holes present on the unit.
wTightening torque max. 2.1 Nm.
Information about available accessories at www.ifm.com
5.1 Installation instructions
Storage at high humidity can lead to fogging of the front glass after switch-on, which can affect the
functioning of the unit.
uDo not exceed the following limits:
Temperature Maximum recommended relative humidity
25 °C 75%
30 °C 72%
35 °C 70%
40 °C 67%
uAvoid back light, scattered light and changing light conditions. Sunlight hitting the lens or the scene
to be monitored may cause interference.
uEnsure mechanical decoupling when installing the device to prevent the sensor from vibrating.
uAvoid installation in heavily polluting areas of the machine.
Units mounted side by side can interfere with each other when exposed to active lighting
simultaneously.
uEnsure constant external illumination or trigger the units one after the other.
uMake sure that the pressure compensation element on the bottom side of the unit is not covered.
1
Fig.4: pressure compensation element
1: pressure compensation
element
ATTENTION
Laser beams can destroy the image sensor
wHigh-energy lasers (class 3 and above) could destroy the image sensor if they impinge
on the lens.
uDo not position the device in the immediate vicinity of high-energy lasers (e.g. laser
labelling systems).
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5.3 Mounting with dome illumination
2
3
4
1
5
Fig.6: Installation using the mounting set E2D501
1: M4 screws 2: threaded M4 holes (depth 7mm)
3: bracket 4: clamp
5: dome illumination
uFasten the bracket to the threaded M4 holes of the unit using two M4 screws. Tightening torque
max. 2.1Nm.
uFasten the bracket to the dome illumination using four screws.
uFix the clamp to the bracket.
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6 Electrical connection
The device must be connected by a qualified electrician.
uDisconnect power before connecting the device.
Protection class III device (IEC 61010-2-201 chap. 6.5.2.101.4).
The electrical supply must
• be provided only by PELV circuits (IEC 61010-2-201 chap. 3.111),
• not exceed 35 V DC during operation,
• not exceed 60 V DC in the event of a single fault and
• not exceed the permitted operating voltage of the device (see data sheet).
The separation of external circuits must comply with IEC61010-2-201, Figure 102.
WARNING
Unsuitable power supply
wElectric shock may cause serious injury or death.
uUse a PELV power supply within the specified voltage range.
Use energy-limited circuits for the electrical supply (IEC61010-1chap.9.4). The energy of the circuit
can be limited at an operating voltage of 24V by an overcurrent protection device. The overcurrent
protection device must switch off a current of 8.3A in maximum 120s. Observe the specific tripping
characteristic. Possible overcurrent protection devices:
• fuse or
• non-adjustable and non-self-reclosing electromechanical device.
Separate the circuit from other, non-energy-limited circuits by at least basic insulation.
ATTENTION
No suitable energy limitation of the circuit
wFire hazard in case of a malfunction.
uUse energy-limited circuit according to IEC 61010-1 chap. 9.4.
WARNING
Dangerous transients
wElectric shock may cause serious injury or death.
uUse networks and other connections connected to the device only within the building.
uUse a common ground for the network node and the connected device.
ATTENTION
Use an additional protection against surge voltages according to IEC61000-4-5 if the
connection cable is longer than 30 m.
The IO-Link cables must not exceed 20 m.
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ATTENTION
The unit can be damaged by insufficiently tightened M12 connectors.
wThe IP rating indicated in the data sheet is only guaranteed if the M12 connectors are
firmly screwed.
uFirmly screw the M12 connectors to the unit.
uCover the unused sockets with protective caps (E73004). Tightening torque:
0.6...0.8 Nm.
uUse strain reliefs for cables connected to the unit.
If the device is permanently used in wet areas, the nut of the M12 industrial Ethernet connection
cable (e.g. E11898) may corrode.
uUse a connection cable with a high-grade stainless steel nut.
For the scope of validity cULus:
Minimum temperature rating of the cable to be connected to the field wiring terminals: 70°C.
6.1 Wiring
21
①
①
①
①① Ethernet (parameter setting interface, process inter-
face)
M12 socket, D-coded, 4 poles
1: TD+
2: RD+
3: TD-
4: RD-
S: Shield
②
②
②
②② Power supply and process outputs
M12 connector, A-coded, 5 poles
4
2 1
3
5
1: U+
2: trigger input
3: GND
4: switching output OUT1 – ready / IO-Link
5: switching output OUT2
6.1.1 PNP/NPN selection
Pins 2, 4 and 5 can be switched between PNP and NPN logic. In this context, the following applies:
• The logic set always applies to all pins. The logic cannot be changed just for one single pin.
• Pin 4 follows the IO-Link logic for an IO-LinkSwitching output OUT1 - ready / IO-Link
connection. After disconnecting the IO-Link connection, the set PNP or NPN logic applies.
• Pin 2 and pin 5 always follow the set PNP or NPNtrigger input switching output OUT2
logic, regardless of an IO-Link connection.
6.2 Maximum current consumption
The maximum current consumption of the device is specified in the data sheet in accordance with IEC
61010-2-201:
The maximum current consumption corresponds to the average current consumption for the most
unfavourable supply voltage and the maximum device load (exposure time, frame rate, internal
lighting, storage device switched on, maximum load on the switching outputs, etc.).
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The application-dependent average current consumption can be significantly lower.
The maximum current consumption is increased during exposure of the image with the internal
lighting: max. 15 ms by approx. 150-200 mA above the average current consumption.
uSelect the power supply of the device taking into account the maximum current consumption.
6.3 Connecting the IO-Link master
Observe the current rating of the IO-Link master.
wThe current consumption of the devices is specified in the data sheet: www.ifm.com
Port class A
The device is compatible with IO-Link port class A.
Port class B
The device is not compatible with IO-Link port class B. Pin 2 (Trigger IN) and pin 5 (OUT2) are used
for manufacturer-specific functions. That means that the main supply voltage of the device and the
auxiliary voltage supply (port class B on pins 2/5) are not electrically isolated. For operation with IO-
Link port class B, use 3-wire connection cables.
WARNING
Impairment of electrical safety
Risk of fire
Device damage
Malfunctions
w4/5 pole connectors are problematic for the connection to the port class B connections of
the IO-Link master.
uOnly use 3-wire connection cables to connect the device to port class B connections of
the IO-Link master.
6.4 Wiring example
External triggering of the device is possible via:
• IO-Link
• TCP/IP
• Ethernet/IP
• PROFINET
• External switching signal via trigger input
Wiring example of a trigger circuit
In the wiring example, the image capture is triggered with a proximity sensor via the trigger input.
O2U530 O2U532 O2U534 Universal vision sensor
18
2
34
1
31245
1 2
34
4
2 1
3
5
IN IN
5
Fig.7: Wiring example of a trigger circuit
1: device
2: notebook for parameter setting
3: industrial PC for evaluation and triggering
4: proximity switch
5: IO-Link master
An adapter cable (Y cable) is available for external trigger sensors: Accessories atÒ
www.ifm.com.
6.5 External illumination
An external illumination can be connected to facilitate object recognition. For example, the O2D9xx
illumination unit is suitable.
The illumination unit is connected to switching output OUT2 of the unit. The illumination unit is active
as long as OUT2 is in the state "high".
An adapter cable (Y cable) is available for external illuminations: Accessories atÒ
www.ifm.com.

Especificaciones del producto

Marca: IFM
Categoría: No categorizado
Modelo: O2U532

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