POLARIS RZR XP 1000 (2022) Manual de Usario

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2022
OWNER’S
MANUAL
RZR XP 1000 Tractor
For Maintenance and Safety
WARNING
Read this manual carefully. It contains important safety
information. This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
!WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
Code® with your smartphone.
2022 Owner’s Manual
RZR XP 1000 Tractor
Unless noted, trademarks are the property of Polaris Industries Inc.
Recreational Off-Highway Vehicle Association® and ROHVA® are registered
trademarks of the Recreational Off-Highway Vehicle Association. Tread
Lightly® is a registered trademark of the United States Department of
Agriculture. BatteryMINDer® is a registered trademark of VDC Electronics
Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a
registered trademark of Nye Lubricants, Inc. WD-40® is registered to WD-40
Manufacturing Company. QR Code® is a registered trademark of DENSO
WAVE INCORPORATED. Sandisk® is a registered trademark of SANDISK
LLC. Google Play® is a registered trademark of Google, Inc. Apple® is a
registered trademark of Apple Inc. NGK® is a registered trademark of NGK
Spark Plug Co., Ltd. OSHA® is a registered trademark of the Occupational
Safety and Health Administration, U.S. Dept. of Labor. FOX® is a registered
trademark of Fox Factory Inc. Bluetooth® is a registered trademark of
Bluetooth Sig, Inc.
Copyright 2021 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in Czech Republic
9940196 R02
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products. We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of experience
have gone into the engineering, design, and development of your POLARIS
vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual contains
instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and can be performed by a factory
certified Master Service Dealer (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during and after the warranty period.
For the most up-to-date owner’s manual visit https://www. polaris. com/en-us/
owners-manuals.
3
WELCOME
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, COULD result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, COULD result
in minor to moderate injury.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
The Prohibition Safety Sign indicates an action NOT to take in
order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to
be taken to avoid a hazard.
4
SAFETY SYMBOLS AND SIGNAL WORDS
Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 11
Features and Controls . . . . . . . . . . . . . . 31
Operation . . . . . . . . . . . . . . . . . . . . 63
Winch Guide. . . . . . . . . . . . . . . . . . . 83
Emission Control Systems . . . . . . . . . . . . . 93
Maintenance . . . . . . . . . . . . . . . . . . 95
Specifications . . . . . . . . . . . . . . . . . . 171
Polaris Products . . . . . . . . . . . . . . . . . 175
Troubleshooting . . . . . . . . . . . . . . . . . 177
Warranty . . . . . . . . . . . . . . . . . . . . 183
Maintenance Log . . . . . . . . . . . . . . . . 189
5
TABLE OF CONTENTS
NEAR-FIELD COMMUNICATION (NFC)
(IF EQUIPPED)
Some Polaris vehicles come equipped with a near-field communication (NFC)
chip. The NFC chip is embedded in the Polaris emblem located at the front of
the vehicle and seamlessly connects you to a digital platform of vehicle
information and tools. See your dealer for more information.
IMPORTANT
Not all devices are equipped with an NFC reader. Additionally, some devices
require third party applications to access NFC content. For questions regarding
the NFC reader on your device, refer to the device’s user manual.
On models equipped with NFC, place your smartphone directly over the Polaris
emblem to do the following:
View vehicle-specific
information
Access your Polaris Garage
Download and view the
owner’s manual
View accessory instructions
Watch how-to videos
Access warranty information
Check for service notifications
RIDE COMMAND WITH NFC
Additional NFC features are available when using the Ride Command mobile
app. To access these features, do the following:
1. Download the Ride Command mobile app from the Apple App Store® or
Google Play® store.
2. Create or log in to an existing account.
3. From the Ride Command mobile app home screen, select Add Vehicle.
4. On the vehicle, tap the NFC-enabled badge with the phone to scan the
vehicle.
5. Confirm information, name your vehicle, and tap add to garage.
SYSTEM REQUIREMENTS
Refer to device manufacturer’s instructions to verify NFC read capability, and/or
NFC-capable add-ons.
8
INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle’s identification numberq, engine
serial number w, and key number ein the spaces
provided. Remove the spare key and store it in a safe
place. An ignition key can be duplicated only by
ordering a POLARIS key blank (using your key
number) and mating it with one of your existing keys.
The ignition switch must be replaced if all keys are
lost.
Vehicle Model Number:
Vehicle Identification Number:
Engine Serial Number:
Key Number:
9
INTRODUCTION
10
SAFETY
SAFETY TRAINING
Safety training is a top priority for POLARIS. POLARIS strongly encourages you
and any family members who will be riding this vehicle to take a training course.
For more information about safety, contact an authorized POLARIS dealer or
visit the POLARIS web site at www.polaris.com.
Your POLARIS vehicle is considered an on-road vehicle. Familiarize yourself
with all laws and regulations concerning the operation of this vehicle in your
area.
We strongly advise you to strictly follow the recommended maintenance
program outlined in your owner's manual. This preventive maintenance program
is designed to ensure that all critical components on your vehicle are thoroughly
inspected at specific intervals.
11
SAFETY
SAFE RIDING GEAR
Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants,
over-the-ankle boots and seat belt (if equipped) at all times. Protective gear
reduces the chance of injury.
RIDER COMFORT
Under certain operating conditions, heat generated by the engine and exhaust
system can elevate temperatures in the rider cab area. The condition occurs
most frequently when a vehicle is being operated in high ambient temperatures
at low speeds and/or high load conditions for an extended period of time. The
use of certain windshield, roof and/or cab systems may contribute to this
condition by restricting airflow.
Any discomfort due to heat buildup in
this area can be minimized by wearing
proper riding apparel and by varying
speeds to increase airflow.
qHelmet
wEye Protection
eLong Sleeves
rGloves
tLong Pants
yOver-the-Ankle Boots
12
SAFETY
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds established
safety standards. Clasp the buckle and pull each strap tight to ensure the helmet
is properly secured to the head.
Parents and supervising adults should verify that young operators have a helmet
that fits, and should obtain one of proper size if it does not fit before allowing
operation.
Approved helmets in the USA and Canada bear a U.S.
Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear
the ECE 22.05 label. The ECE mark consists of a
circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding
this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof
helmet face shield. POLARIS recommends wearing approved Personal
Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or
CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other
elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a
POLARIS vehicle with bare feet or sandals.
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
13
SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the vehicle for your protection. Read and
follow the instructions of the labels on the vehicle carefully. If any of the labels
depicted in this manual differ from the labels on your vehicle, always read and
follow the instructions of the labels .on the vehicle
If any label becomes illegible or comes off, contact your POLARIS dealer to
purchase a replacement. Replacement labels are provided by POLARISsafety
at no charge. The part number is printed on the label.
qGeneral Alerts / Jacking Points Alert / Greasing Points Alert
wLoad / Passenger /Tire Pressure Alert
eClutch Cover Alert
rHitch Capacity Alert
tIntake Alert
14
SAFETY
GENERAL ALERT (7185803)
Always read the owners manual.
Never allow anyone under 16 years
of age to operate this vehicle.
Never use alcohol or drugs before or
while driving or riding.
This vehicle is approved for on-road
operation.
GENERAL ALERT (7183322)
Always read the owners manual.
Always use the cab nets or doors.
Always wear seat belts.
GENERAL ALERT (7183307)
Always read the owners manual.
Wear approved helmet, goggles, and
protective clothing.
Avoid exhibition driving.
Avoid operating in a manner that
could result in a rollover.
JACKING POINTS ALERT (7184992)
Jacking positions are located beneath
the vehicle’s center points. Read the
owners manual.
15
SAFETY
GREASING POINTS ALERT (7185156)
Lubricate as recommended. Read
owners manual.
CLUTCH COVER ALERT (7181427)
Keep body parts away from belt.
Label Location: on the clutch cover.
INTAKE ALERT (7185975)
Use a Polaris approved air filter. The
use of a non-Polaris approved air filter
may cause engine damage. Before
installing filter ensure there is no dirt or
debris in the clean side of the intake
tube. The air filter must be properly
seated and the hinges fully inserted
when the lid is reinstalled. The intake
tube must also be fully seated on the air
box and throttle body. Inspect full
perimeter if serviced. Clamps at air box
and throttle body must be torqued to 5.5
N m (49 in-lbs) or severe engine
damage may occur. Please reference
your owners manual for additional
information regarding the air filter
service.
Label Location: On the air box.
16
SAFETY
LOAD / PASSENGER / TIRE PRESSURE ALERT
(7191116)
WARNING
Never carry passengers in cargo
box. Passengers can be thrown off.
This can cause serious injury or
death. Read owner's manual.
NEVER carry fuel or other
flammable liquids on this vehicle.
Failure to follow this instruction
could lead to serious burn injuries or
death.
MAXIMUM CARGO BOX LOAD 136 kg
TIRE PRESSURE IN kPa / bar / PSI FRONT 110 / 1,1 / 16
REAR 110 / 1,1 / 16
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR,
PASSENGERS, CARGO AND ACCESSORIES
336 kg
Read Operation and Maintenance Manual for more detailed loading
information.
17
SAFETY
AGE RESTRICTIONS
This vehicle is an ADULT VEHICLE ONLY.
Operation is prohibited for anyone under 16 years of
age or anyone without a valid drivers license.
All riders must be able to sit with backs against the
seat, both feet flat on the floor and both hands on
the steering wheel (if driving) or on a passenger
hand hold.
USING ALCOHOL OR DRUGS
Operating the vehicle after consuming
alcohol or drugs could adversely affect
operator judgment, reaction time, balance
and perception. Never drink alcohol or use
drugs or medications before or while
operating this vehicle.
ROLLOVERS
A rollover can result in serious injury or death. Avoid
operating in a manner that could result in a rollover.
19
SAFETY
PROTECTIVE APPAREL
Riding in this vehicle without wearing an
approved helmet and protective eyewear
increases the risk of a serious injuries in the
event of an accident. Operator and all
passenger always wear an approvedmust
helmet that fits properly and eye protection
(goggles or face shield).
SEAT BELTS
Riding in this vehicle without wearing the seat belt
increases the risk of serious injury in the event of
rollover, loss of control, other accident or sudden
stop. Seat belts may reduce the severity of injury in
these circumstances.
All riders wear seat belts at all times.must
CAB NETS AND DOORS
Riding in this vehicle without closed and latched cab doors increases the risk of
serious injury or death in the event of an accident or rollover.
Always make sure all cab doors are closed and latched while riding in this
vehicle. Cab doors are NOT intended to be used as arm rests.
Always keep hands and feet inside the vehicle at all times.
20
SAFETY
OPERATING ON PUBLIC ROADS
This vehicle is approved for on-road operation.
JUMPS AND STUNTS
Exhibition driving increases the risk of an accident
or rollover. DO NOT do power slides, “donuts”,
jumps or other driving stunts. Avoid exhibition
driving.
FAILURE TO INSPECT BEFORE OPERATING
WARNING
Failure to inspect and verify that the vehicle is in safe operating condition
before operating increases the risk of an accident. Always perform the Pre-
Ride Inspection outlined in the Operation chapter before each use of your
vehicle to make sure it's in safe operating condition. Always follow the
inspection and maintenance procedures and schedules described in this
owners manual. See the Periodic Maintenance section of the Maintenance
chapter.
21
SAFETY
CARRYING MULTIPLE PASSENGERS (RZR 2–
SEAT)
Never carry a passenger until you have
operated this vehicle for at least two hours
and have completed the steps in the New
Operator Driving Procedures section. A
passenger must always be seated in a
passenger seat with seat belt secured.
Carrying more than one passenger in a 2-
seat vehicle can affect the operator’s ability to
steer and operate the controls, which
increases the risk of loss of control and
accident or rollover. Never carry more than
one passenger in a 2-seat vehicle.
PASSENGERS IN THE CARGO BOX
Carrying a passenger in the cargo box could result in a
fall from the vehicle or contact with moving
components. Never allow a passenger to ride in the
cargo box. A passenger must always be seated in a
passenger seat with seat belt secured.
OPERATING ON PAVEMENT
This vehicle's tires are designed for off-road use, not for use on pavement.
Operating this vehicle on paved surfaces (including sidewalks, paths, parking
lots and driveways) may adversely affect the handling of the vehicle and may
increase the risk of loss of control and accident or rollover. Avoid operating the
vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and
avoid sudden turns or stops.
22
SAFETY
OPERATING WITH A LOAD ON THE VEHICLE
The weight of both cargo and vehicle occupants impacts vehicle operation and
stability. For your safety and the safety of others, carefully consider how your
vehicle is loaded and how to safely operate the vehicle. Follow the instructions in
this manual for loading, tire pressure, gear selection and speed.
The vehicle’s maximum weightDo not exceed vehicle weight capacities.
capacity is listed in the specifications section of this manual and on a label on
the vehicle. When more passenger weight is added, cargo weight may need
to be reduced accordingly.
The recommended tire pressures are listed in the specifications section of this
manual and on a label on the vehicle.
Always follow these guidelines:
Under ANY of these conditions: Do ALL of these steps:
Passenger and/or cargo exceeds half the
maximum weight capacity
1. Slow down.
2. Verify tire pressure.
3. Use extra caution when
operating.
Operating in rough terrain
Operating over obstacles
Climbing an incline
Towing
OPERATING AT EXCESSIVE SPEEDS
Operating this vehicle at excessive speeds increases
the operator's risk of losing control. Always operate at
a speed that's appropriate for the terrain, the visibility
and operating conditions, your skills and experience
and any passengers skills and experience.
TURNING IMPROPERLY
Turning improperly could cause loss of traction, loss of control, accident or
rollover. Always follow proper procedures for turning as described in this owner's
manual.
Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt
steering maneuvers. Practice turning at slow speeds before attempting to turn at
faster speeds.
23
SAFETY
IMPROPER HILL CLIMBING
Improper hill climbing could cause loss of control or
rollover. Use extreme caution when operating on hills.
Always follow proper procedures for hill climbing as
described in this owner's manual. See the Driving
Uphill section for details.
DESCENDING HILLS IMPROPERLY
Improperly descending a hill could cause loss of
control or rollover. Always follow proper procedures for
traveling down hills as described in this owner’s
manual. See the Driving Downhill section for details.
CROSSING HILLSIDES
Driving on a sidehill is not recommended. Improper procedure could cause loss
of control or rollover. Avoid crossing the side of any hill unless absolutely
necessary.
If crossing a hillside is unavoidable, always follow proper procedures as
described in this owner's manual. See the Driving on a Sidehill (Sidehilling)
section for details.
STALLING WHILE CLIMBING A HILL
Stalling or rolling backwards while climbing a hill could cause a rollover. Maintain
a steady speed when climbing a hill.
If you lose all forward speed:
Apply the brakes gradually until the vehicle is fully
stopped. Place the transmission in reverse and slowly
allow the vehicle to roll straight downhill while applying
light brake pressure to control speed.
24
SAFETY
OPERATING IN UNFAMILIAR TERRAIN
Failure to use extra caution when operating on
unfamiliar terrain could result in an accident or rollover.
Unfamiliar terrain may contain hidden rocks, bumps, or
holes that could cause loss of control or rollover.
Travel slowly and use extra caution when operating on
unfamiliar terrain. Always be alert to changing terrain
conditions.
OPERATING IMPROPERLY IN REVERSE
Improperly operating in reverse could result in a
collision with an obstacle or person. Always follow
proper operating procedures as outlined in this
manual. See the Driving in Reverse section for details.
Before shifting into reverse gear, always check for
obstacles or people behind the vehicle. When it's safe
to proceed, back slowly.
IMPROPER TIRE MAINTENANCE
Operating this vehicle with improper tires or with improper or uneven tire
pressure could cause loss of control, accident or rollover.
Always use the size and type of tires specified for your vehicle. Always maintain
proper tire pressure as described in this owner's manual and on safety labels.
SKIDDING OR SLIDING
Failure to use extra caution when operating on excessively rough, slippery or
loose terrain could cause loss of traction, loss of control, accident or rollover. Do
not operate on excessively slippery surfaces. Always slow down and use
additional caution when operating on slippery surfaces.
Skidding or sliding due to loss of traction can cause loss of control or rollover (if
tires regain traction unexpectedly). Always follow proper procedures for
operating on slippery surfaces as described in this owner's manual. See the
Driving on Slippery Surfaces section for details.
25
SAFETY
OPERATING OVER OBSTACLES
Improperly operating over obstacles could cause loss
of control or rollover.
Before operating in a new area, check for obstacles.
Never attempt to operate over large obstacles such as
large rocks or fallen trees. Always follow the proper
procedures outlined in this manual when operating
over obstacles. See the Driving Over Obstacles
section for details.
OPERATING THROUGH WATER
Operating through deep or fast-flowing water can
cause loss of traction, loss of control, rollover or
accident. Never operate in fast-flowing water or in
water that exceeds the floor level of the vehicle.
Always follow proper procedures for operating in water
as described in this owner’s manual. See the Driving
Through Water section for details.
Wet brakes may have reduced stopping ability. After
leaving water, test the brakes. Apply them lightly
several times while driving slowly. The friction will help
dry out the pads.
OPERATING ON FROZEN BODIES OF WATER
Severe injury or death can result if the vehicle and/or
the operator fall through the ice. Never operate the
vehicle on a frozen body of water unless you have first
verified that the ice is sufficiently thick to support the
weight and moving force of the vehicle, you and any
passengers, and your cargo, together with any other
vehicles in your party.
Always check with local authorities and residents to
confirm ice conditions and thickness over your entire
route. Vehicle operators assume all risk associated
with ice conditions on frozen bodies of water.
OPERATING A DAMAGED VEHICLE
Operating a damaged vehicle can result in an accident. After any rollover or
other accident, have a qualified service dealer inspect the entire machine for
possible damage, including (but not limited to) seat belts, rollover protection
devices, brakes, throttle and steering systems.
26
SAFETY
IMPROPER CARGO LOADING
Overloading the vehicle or carrying cargo improperly may cause changes in
stability and handling, which could cause loss of control or an accident.
Always follow the instructions in this owner’s manual for carrying cargo. See
the Hauling Cargo section for details.
Never exceed the stated load capacity for this vehicle.
Cargo should be properly distributed and securely attached. See the Hauling
Cargo section for details.
Reduce speed when carrying cargo. Allow a greater distance for braking.
REFUELING
Gasoline is highly flammable and explosive under certain conditions.
Always exercise extreme caution whenever handling gasoline.
Always turn off the engine when refueling.
Always refuel outdoors or in a well ventilated area free of any source of flame
or sparks.
NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow
this instruction could lead to serious burn injuries or death.
Do not smoke or allow open flames or sparks in or near the area where
refueling is performed or where gasoline is stored.
Do not overfill the tank. Do not fill the tank neck.
If gasoline spills on your skin or clothing, immediately wash it off with soap
and water and change clothing.
EXPOSURE TO EXHAUST
Engine exhaust fumes are poisonous and can cause loss of consciousness or
death in a short time. Never start the engine or let it run in an enclosed area.
Operate this vehicle only outdoors or in well-ventilated areas.
27
SAFETY
HOT EXHAUST SYSTEMS
WARNING
Exhaust system components are very hot during and after use of the vehicle.
Hot components can cause burns and fire. Do not touch hot exhaust system
components. Always keep combustible materials away from the exhaust
system.
Use caution when traveling through tall grass, especially dry grass and when
traveling through muddy conditions. Always inspect the underside of the
vehicle and areas near the exhaust system after driving through tall grass,
weeds, brush, other tall ground cover, and muddy conditions. Promptly remove
any grass, debris or foreign matter clinging to the vehicle and pay particular
attention to the exhaust system area.
UNAUTHORIZED USE OF THE VEHICLE
Leaving the keys in the ignition can lead to unauthorized use of the vehicle by
someone under the age of 16, without a drivers license, or without proper
training. This could result in an accident or rollover. Always remove the ignition
key when the vehicle is not in use.
LIGHTNING AND POWERLINES
Avoid operating this vehicle when lightning could occur or near powerlines.
Rubber tires, rubber handgrips, and a foam seat will not protect a rider from
lightning strikes or electrical surges. Always seek safe shelter when lightning is
imminent and keep a safe distance from powerlines.
28
SAFETY
EQUIPMENT MODIFICATIONS
Your POLARIS vehicle is designed to provide safe operation when used as
directed. Modifications to your vehicle may negatively impact vehicle stability.
Failure of critical machine components may result from operation with any
modifications, especially those that increase speed or power. This vehicle may
become less stable at speeds higher than those for which it is designed. Loss of
control may occur at higher speeds.
Do not install any non-POLARIS-approved accessory or modify the vehicle for
the purpose of increasing speed or power. Any modifications or installation of
non-POLARIS-approved accessories could create a substantial safety hazard
and increase the risk of bodily injury.
The POLARIS limited warranty on your POLARIS vehicle will be terminated if
any non-POLARIS-approved equipment and/or modifications have been added
to the vehicle that increase speed or power.
The addition of certain accessories, including (but not limited to) mowers,
blades, tires, sprayers, or large racks, may change the handling characteristics
of the vehicle. Use only POLARIS-approved accessories, and familiarize
yourself with their function and effect on the vehicle.
29
SAFETY
30
FEATURES AND CONTROLS
COMPONENT LOCATIONS
qCargo Box
wROPS Frame
eFuel Tank Cap
rRadiators
tCab Door
yTie-Down Points (4 corners)
uBrake Pedal
iThrottle Pedal
oGear Selector
aPassenger Hand Hold
31
FEATURES AND CONTROLS
POSITION FUNCTION
OFF The engine is off. Electrical circuits are off, except
accessory 12V.
ACCESSORY
The engine is off. Powers the display, terminal block,
and front/rear accent lights. Check engine and power
steering warning indicators will appear on the display in
this mode but will turn off when the vehicle is started if
no issues are present.
ON Electrical circuits are on. Electrical equipment can be
used.
START
The vehicle must be in PARK or NEUTRAL before the
engine can start. To start the vehicle, press the brake
pedal, turn the key to the start position, and then
release. The engine will turn over for about 5 seconds
or until started.
HEADLIGHT SWITCH
Use the headlight switch to turn the lights on and off and to change the lights
from high beam to low beam. The ignition switch must be in the ON position to
operate the headlights.
Press the top of the rocker switch toward the dash to place the headlights on
high beam q. Move the rocker switch to the center position to place the
headlights on low beam w. Press the bottom of the rocker switch to turn off the
headlights.
If the headlight switch is ON when the ignition switch is turned off, the lights will
remain on for approximately 30 seconds.
33
FEATURES AND CONTROLS
HORN SWITCH
The horn switch is located on the turn
signal lever q. Press the tip of the turn
signal lever inward to sound the horn.
HAZARD LIGHT
The hazard light is controlled by the turn signal lever. To switch the hazard light
to ON position, push the lever forward. Pull the lever backward to switch the
hazard light to OFF position.
TURN SIGNAL LEVER
Before turning, activate a turn signal to alert others of your intentions. Check turn
signal lamps before each ride.
TIP
The key must be in the ON position to activate the turn signals.
Move the turn signal lever downwardq
to signal a left turn. The left turn signal
lamps in the taillight and below the front
headlight will flash. The turn signal
indicator in the gauge will also flash.
Move the lever upward wto signal a
right turn. The right signal lamps and
indicator will flash.
Return the lever to the center position to
end the signal.
34
FEATURES AND CONTROLS
DRIVELINE MODE SWITCH
The Driveline Mode Switch has three positions:
qAll Wheel Drive (AWD)
wTwo Wheel Drive (2WD)
eTurf Mode / Differential Unlocked (1WD)
See the All Wheel Drive (AWD) System section for operating instructions.
ELECTRONIC POWER STEERING (EPS)
Electronic power steering (if equipped) engages when the ignition key is turned
to the ON position. EPS remains engaged whether the vehicle is moving or idle.
The EPS warning indicator briefly illuminates when the key is turned to the ON
position. See the Indicator Lamps section for details.
To conserve battery power, the EPS will shut down 5 minutes after the engine is
stopped if the key remains in the ON position. The EPS warning indicator will
illuminate to indicate the EPS has shut down.
If the light remains on after starting the engine, the EPS system is inoperative.
See your POLARIS dealer, or another qualified person, as soon as possible for
repair. Continued operation could result in permanent damage to the EPS unit
and increased steering effort.
STEERING WHEEL
The steering wheel can be tilted upward
or downward for rider preference. Lift
and hold the steering wheel adjustment
lever qwhile moving the steering
wheel upward or downward. Release
the lever when the steering wheel is at
the desired position.
35
FEATURES AND CONTROLS
REMOTE WINCH SWITCH (IF EQUIPPED)
Pull the remote winch switch and cable
out from the dash storage area. Press
and hold the left side of the switch to
spool line out from the winch. Press and
hold the right side of the switch to spool
line in the winch. Release the switch
and it returns to the center “OFF”
position to stop spooling.
MIRRORS
Use the mirrors to assist in traffic maneuvers. Always check and adjust the
mirrors before driving the vehicle.
SEATS
NOTE
These seats are designed for this tractor model. Replacement with different
seats is not possible.
Before operating the vehicle, always push down on all seat backs to ensure the
latches are secure.
36
FEATURES AND CONTROLS
SEAT ADJUSTMENTS
The driver’s seat is equipped with an adjustment lever and adjustment knob for
optimal spacing.
Pull the adjustment lever to the left to move the seat forward or rearward.
Once released, the lever will lock into place.
Rotate the adjustment knob to move the seat forward upward or rearwardand
and downward.
Driver’s Seat
Up Position
Driver’s Seat
Down Position
To adjust the front passenger seat, loosen (do not remove) the four screws
located on the seat bottom. Slide the seat forward or rearward to the desired
position. Tighten the screws to 5.4 Nm (4 ft. lbs.). Do not overtighten.
37
FEATURES AND CONTROLS
SEAT REMOVAL
1. Pull up on the seat latch lever located under the rear edge of the seat.
2. Tilt the seat forward.
3. Lift the seat upward to remove it from the vehicle.
4. Reverse this procedure to reinstall the seat. Make sure the seat tabs at the
front edge of the seat slide under the seat retainer bar.
5. Press down firmly at the rear of the seat to engage the rear latch.
qFront Seat Retainer
wSeat Latch
38
FEATURES AND CONTROLS
PASSENGER HAND HOLD
Always adjust the hand hold to a comfortable position for your passenger before
operating. Make sure the adjustment pin and retainer are securely installed after
making adjustments.
1. Remove the retainer qfrom the end of the adjustment pinw.
2. Remove the pin from the post.
3. Slide the post inward or outward to the desired position.
4. Reinstall the pin through the post mounting holee, adapter bushing hole r,
both post adjustment holest, and lastly through the remaining bushing hole
and post mounting hole.
5. Reinstall the retainer to the pin.
39
FEATURES AND CONTROLS
FUEL CAP
The fuel tank filler cap qis located on the right-hand side of the vehicle near the
passenger seat. To close, tighten the fuel cap until it clicks twice.
When refueling, always use either leaded or unleaded gasoline with a minimum
pump octane number of 87 R+M/2 octane. Do not use fuel with ethanol content
greater than 10 percent, such as E-85 fuel. E5 or E10 fuels are compatible.
SERVICE ACCESS PANELS
ENGINE ACCESS PANEL
The engine access panel is located
behind the seats on the frame of the
vehicle. Remove the seats and remove
the access panel to reach serviceable
engine components.
CARGO BOX ACCESS PANEL
The cargo box access panel is located
on the floor of the cargo box. Remove
the panel to access the engine oil fill
cap, spark plugs and air filter.
41
FEATURES AND CONTROLS
CARGO BOX ACCESS PANEL
The cargo box access panel is located on the floor of the cargo box. Remove the
panel to access the engine oil fill cap, spark plugs and air filter.
CAB DOORS
Riding in this vehicle without closed and latched cab doors increases the risk of
serious injury or death in the event of an accident or rollover. Always make sure
all cab doors are closed and latched while riding in this vehicle. Cab doors are
NOT intended to be used as arm rests. Keep hands and feet inside the vehicle
at all times.
SEAT BELTS
This POLARIS vehicle is equipped with seat belts for all riders. Always make
sure the seat belts are secured for the operator and all passengers before riding.
The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be
limited to 15 mph (24 km/h) if the seat belt is not secured.
3-POINT SEAT BELT
To wear the 3-point seat belt properly, follow this procedure:
1. Pull the seat belt latch downward and across your chest toward the buckle at
the inner edge of the seat. The belt should fit snugly across your hips and
diagonally across your chest. Make sure the belt is not twisted.
2. Push the latch plate into the buckle until it clicks. Pull up on the strap to
tighten.
3. Press the red release latch on the buckle to release the seat belt.
42
FEATURES AND CONTROLS
SEAT BELT INSPECTION
Inspect all seat belts for proper operation before each use of the vehicle.
1. Push the latch plate into the buckle until it clicks. The latch plate must slide
smoothly into the buckle. A click indicates that it's securely latched.
2. Push the red release latch in the middle of the buckle to make sure it
releases freely.
3. Pull each seat belt completely out and inspect the full length for any damage,
including cuts, wear, fraying or stiffness. If any damage is found, or if the seat
belt does not operate properly, have the seat belt system checked and/or
replaced by an authorized POLARIS dealer or other authorized person.
4. To clean dirt or debris from the seat belts, sponge the straps with mild soap
and water. Do not use bleach, dye or household detergents. Rinse the entire
length of the belt webbing. Use a garden hose to flush out the latchqand
retractor whousings regularly.
43
FEATURES AND CONTROLS
GEAR SELECTOR
To change gears, stop the vehicle, and with the engine idling, move the leverq
to the desired gear. Do not attempt to shift gears with engine speed above idle or
while the vehicle is moving.
P: Park
R: Reverse
N: Neutral
L: Low Gear
H: High Gear
TIP
Maintaining shift linkage adjustment is important to assure proper transmission
function. Your POLARIS dealer or qualified person can assist in resolving any
shifting problems.
NOTICE
Do not attempt to shift the transmission while the vehicle is moving or damage
to the transmission could result. Always shift when the vehicle is stationary and
the engine is at idle.
USING LOW RANGE
Always shift into low gear for any of the following conditions:
Operating in rough terrain or over obstacles
Loading the vehicle onto a trailer
Towing heavy loads
44
FEATURES AND CONTROLS
BRAKE AND THROTTLE PEDALS
BRAKE PEDAL
Depress the brake pedal qto slow or stop the vehicle. Apply the brakes while
starting the engine.
THROTTLE PEDAL
Push the throttle pedal wdown to increase engine speed. Spring pressure
returns the pedal to the rest position when released. Always check that the
throttle pedal returns normally before starting the engine.
TIP
If the throttle pedal and brake pedal are applied simultaneously, engine power
may be limited.
45
FEATURES AND CONTROLS
PARK BRAKE LEVER
Always apply the service brakes before engaging or releasing the park brake. To
help prevent the vehicle from rolling, set the park brake when parking the
vehicle. When the park brake is set and the park brake indicator is illuminated,
engine speed is limited. If the accelerator is applied, this limiting feature
prevents operation, which protects the park brake pads from excessive wear.
TIP
This feature will not operate properly if the park brake connector or switch
malfunctions or becomes disconnected, or if the switch has moved. Check for
disconnection, then see your dealer promptly if this feature fails to operate
properly.
1. To set the park brake, apply the brakes.
2. Pull the park brake lever qupward as far as possible.
3. To release the park brake, apply the brakes. Press the park brake releasew
inward and move the lever downward as far as possible.
46
FEATURES AND CONTROLS
HITCHES
WARNING
Whenever the vehicle is towing, always stay clear of the area between the
vehicle and the towed object.
REAR HITCH
NOTICE
After 1000 km of use, tighten the bolt holding the trailer ball to the hitch to 445
N m.
Use the rear hitch for towing a trailer. See the Hauling Cargo section for details
and procedures.
The values given below pertain to factory-installed hitches and are provided for
informational purposes only.
IMPORTANT
For vehicle-specific trailering values, see the Specifications chapter.
The vehicle-specific values take precedent if they are lower than the
component values shown below.
REAR HITCH COMPONENT SPECIFICATIONS
Maximum Vertical Load (S) 85 kg
Maximum Towable Mass 2000 kg
Maximum Dynamic Force (D) 10,2 kN
Approval # E20 55R-01 4430
REAR HITCH CERTIFICATION LABEL
The hitch certification label is located on
the hitch bar.
47
FEATURES AND CONTROLS
HITCH REMOVAL / INSTALLATION
1. To remove the hitch (if equipped), remove the cotter pinqand hitch pin w.
Remove the hitch, then reinstall the hitch pinwand secure the cotter pin q.
2. To install the hitch, remove the cotter pinqfrom the hitch pin and remove
the hitch pin w.
3. Install the hitch to the receiver.
4. Reinstall the hitch pin (from the left side of the hitch) through the bore of both
the receiver and the hitch.
5. Reinstall the cotter pin. Make sure the hitch assembly is secure at that the
cotter pin is properly engaged over the hitch pin.
7-WAY TRAILER CONNECTOR
The 7-way trailer connector (if
equipped) qinstalled on your
vehicle meets the requirements of
European standard ISO 1724.
This connector uses all 7 pins on
newer model trailers. An older
model trailer may not be compatible
with this connector.
Improper electrical wiring changes
can result in damage to both vehicle
and trailer components. When in
doubt about your trailer connection,
please contact a qualified tow-bar
specialist for assistance.
48
FEATURES AND CONTROLS
ROLLOVER PROTECTIVE STRUCTURE (ROPS)
The Rollover Protective Structure (ROPS) on this vehicle meets OECD Code 4
rollover performance requirements. Always have your authorized POLARIS
dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.
No device can assure occupant protection in the event of a rollover. When used
with seat belts and cab nets or doors, the ROPS helps prevent occupants from
being ejected from the vehicle. Always follow all safe operating practices
outlined in this manual to avoid vehicle rollover.
WARNING
Vehicle rollover could cause severe injury or death. Always avoid operating in
a manner that could result in vehicle rollover.
ALL WHEEL DRIVE (AWD) SYSTEM
The All Wheel Drive system is controlled by the AWD switch. The switch has two
positions, AWD (4x4) and 2WD (2x4). The switch on models equipped with a
lockable differential has a third position for unlocking the differential. When
unlocked, only one rear wheel is a drive wheel.
qAll Wheel Drive (AWD)
wTwo Wheel Drive (2WD)
eTurf Mode / Differential Unlocked (1WD)
When the switch is on 2X4, the vehicle is in two-wheel drive at all times. When
the switch is on AWD, the vehicle is in all wheel drive and the 4X4 indicator in
the instrument cluster will be on.
When in AWD, the demand drive unit will automatically engage any time the rear
wheels lose traction. When the rear wheels regain traction, the demand drive
unit will automatically disengage.
There is no limit to the length of time the vehicle may remain in AWD.
49
FEATURES AND CONTROLS
ENGAGING AWD
The AWD switch may be turned on or off while the vehicle is moving. Initially, the
vehicle's electronic system will not enable the AWD until the engine RPM is
below 3100. Once enabled, the AWD remains enabled until the AWD switch is
turned off. If the switch is turned off while the demand drive unit is moving, it will
not disengage until the rear wheels regain traction.
Engage the AWD switch before getting into conditions where front wheel drive
may be needed. If the rear wheels are spinning, release the throttle before
switching to AWD.
NOTICE
Switching to AWD while the rear wheels are spinning or slipping may cause
severe drive shaft and gearcase damage. Always switch to AWD while the rear
wheels have traction or are at rest.
DISENGAGING AWD
Move the AWD switch to the center or bottom position to disengage AWD. If the
switch is turned off while the front hubs are driving, they will not release until the
rear wheels regain traction.
In some situations, the front gearcase may remain locked after turning the AWD
switch off. If this occurs, you may notice increased steering effort and some
vehicle speed restriction. Perform the following procedure to unlock the front
gearcase.
1. Stop the vehicle.
2. Operate in reverse for at least 10 ft (3 m).
3. Stop completely.
4. Shift into low gear and drive forward.
5. If the front gearcase remains locked after following these instructions, see
your dealer for service.
50
FEATURES AND CONTROLS
INSTRUMENT CLUSTER
NOTICE
High water pressure may damage components. Wash the vehicle by hand or
with a garden hose using mild soap. Certain products, including insect
repellents and chemicals, will damage the speedometer lens and other plastic
surfaces. Do not use alcohol to clean the instrument cluster. Do not allow
insect sprays to contact the lens. Immediately clean off any gasoline that
splashes on the instrument cluster.
qSpeedometer
wTachometer
eIndicator Lamps
rMode Button
tToggle Buttons
yRider Information Center
SPEEDOMETER
The speedometer displays vehicle speed in either miles per hour (MPH) or
kilometers per hour (km/h).
TACHOMETER
The tachometer displays engine speed in revolutions per minute (RPM).
MODE BUTTON
Press and hold the MODE buttonrto enter or exit the settings menu. Press
and release the MODE button to cycle through Area 1 modes and to select an
item.
52
FEATURES AND CONTROLS
TOGGLE BUTTONS
Press and release either toggle buttontto cycle through the options menu or
Area 2 modes. Press and hold either toggle button to reset an item. See page
57.
TIP
With the ignition key off, pressing the MODE button or either toggle button will
power up the Rider Information Center for 10 seconds to allow viewing of the
odometer and the clock.
INDICATOR LAMPS
LAMP INDICATES CONDITION
Vehicle Speed When standard mode is selected, speed displays in miles per
hour.
When metric mode is selected, speed displays in kilometers
per hour.
Over
Temperature
This lamp illuminates to indicate an overheated engine. If the
indicator flashes, the overheating condition remains, and the
system will automatically reduce engine power.
Electric Power
Steering (EPS)
Warning (if
equipped)
This indicator illuminates briefly when the key is turned to the
ON position. If the light remains on, the EPS system is
inoperative. See your POLARIS dealer, or other qualified
person, as soon as possible for repair. Continued operation
could result in permanent damage to the EPS unit and
increased steering effort.
Neutral This lamp illuminates when the transmission is in neutral and
the ignition key is in the ON position.
High Beam This lamp illuminates when the headlamp switch is set to high
beam.
Helmet/Seat Belt This lamp is a reminder to the operator to ensure all riders are
wearing helmets and seat belts before operating. The driver’s
seat belt is equipped with a seat belt interlock. Vehicle speed
will be limited to 15 MPH (24 km/h) if the seat belt is not
secured.
Check Engine This indicator appears if an Electronic Fuel Injection (EFI)
related fault occurs. Do not operate the vehicle if this warning
appears. Serious engine damage could result. Your dealer
can assist.
53
FEATURES AND CONTROLS
LAMP INDICATES CONDITION
Check Battery This warning usually indicates that the vehicle is operating at
an RPM too low to keep the battery charged. It may also
occur when the engine is at idle and high electrical load
(lights, cooling fan, accessories) is applied. Drive at a higher
RPM or recharge the battery to clear the warning.
Low Fuel This lamp illuminates when fuel level in the fuel tank is low.
Direction
Indicators
Direction indicators flash when a turn signal is active. Both
indicators flash when the hazard signal is active.
Brake Failure
Alarm
Lamp illuminates when Brake System (if Brake Failure Alarm
is equipped) detects low pressure in brake hydraulic system.
Park Brake Lamp illuminates when the Park Brake is applied.
Trailer Indicator The Turn Trailer Indicator is illuminating when the trailer turn
signals are active.
54
FEATURES AND CONTROLS
RIDER INFORMATION CENTER
qGear Indicator This indicator displays gear shifter position.
H = High Gear
L = Low Gear
N = Neutral
R = Reverse Gear
P = Park
– = Gear Signal Error (or shifter between gears)
wDriveline
Indicator
This indicator shows whether 2X4, Turf, or AWD is active.
eService
Indicator
A flashing wrench symbol alerts the operator that the preset
service interval has been reached. Your POLARIS dealer, or
other qualified person, can provide scheduled maintenance.
See page 60 for resetting instructions.
rFuel Gauge The segments of the fuel gauge show the level of fuel in the
fuel tank. When the last segment clears, a low fuel warning is
activated. The outline of the fuel display will flash. Refuel
immediately.
The rider information center is located
in the instrument cluster. All segments
will light up for one second at start-up.
If the instrument cluster fails to
illuminate, a battery over-voltage may
have occurred and the instrument
cluster may have shut off to protect the
electronic speedometer. If this occurs,
your POLARIS dealer, or other qualified
person, can provide proper diagnosis.
The information center is set to display
standard units of measurement and a
12-hour clock at the factory. To change
to metric and/or a 24-hour clock hold
the mode button and cycle to the clock
menu. Use the directional arrows to
change the clock settings.
55
FEATURES AND CONTROLS
MODE INFORMATION DISPLAYS
The rider information center contains
three areas that display mode
information.
qArea 1 Modes Description
Engine Temperature Temperature of engine coolant
Vehicle Speed Speed of vehicle
Tachometer Engine speed (RPM)
wArea 2 Modes Description
Odometer The odometer records and displays
the distance traveled by the vehicle.
Trip Meters (T1/T2) A trip meter records the distance
traveled by the vehicle if reset before
each trip. To reset, see page 59.
Engine Hours Total hours of engine operation since
manufacture
Service Hours A flashing wrench symbol indicates
that the preset service interval has
been reached. To reset, see page 60.
Trip Time Time length of vehicle operation
since mode was last reset
eArea 3 Modes Description
Clock The clock displays time in a 12-hour
or 24-hour format. To reset, see page
58.
56
FEATURES AND CONTROLS
ACCESSING MENUS AND OPTIONS
GAUGE SETTINGS MENU
Press and release the MODE button to cycle through the Area 1 modes until the
desired default mode displays. See the Mode Information Displays section for
details.
Press and hold the MODE button to enter the settings menu.
The OPTIONS screen will display for a few seconds.
1. Press and release either toggle
button to cycle to the desired option.
2. Press MODE to select the option.
3. Press either toggle button to cycle to
the desired setting.
4. Press MODE to save and exit to the
settings menu.
5. Press and hold the MODE button to
exit the settings menu.
BACKLIGHT COLOR
The information center backlight can be
set to either blue or red.
1. Press and hold the MODE button to
enter the settings menu.
2. Press either toggle button to cycle to
the “BL COLOR” option. Press
MODE to select.
3. Press either toggle button to cycle to
the desired setting.
4. Press MODE to save and exit to the
settings menu,
57
FEATURES AND CONTROLS
DISPLAY UNITS (STANDARD/METRIC)
1. Press and hold the MODE button to enter the settings menu.
2. Press either toggle button to cycle to the desired “UNITS” option (distance,
temperature or volume). Press MODE to select.
3. Press either toggle button to cycle to the desired setting.
4. Press MODE to save and exit to the settings menu.
TRIP METER
Use a trip meter to track the distance
traveled during a specific trip or period
of time. Reset the meter to zero before
traveling.
1. Press either toggle button to cycle to
the desired trip meter option (T1 or
T2).
2. Press and hold either toggle button
until the meter resets to zero.
TRIP TIME
Use a trip time meter to track the travel
time during a specific trip. Reset the
meter to zero before traveling.
1. Press either toggle button to cycle to
the trip time option (TT).
2. Press and hold either toggle button
until the meter resets to zero.
59
FEATURES AND CONTROLS
ENGINE ERROR CODES
The error screen displays only when the CHECK ENGINE indicator is on or
when it goes on and off during one ignition cycle. Error codes are not stored.
When the key is turned OFF, the code and message is lost, but will reappear if
the fault reoccurs after restarting the engine.
If the CHECK ENGINE lamp or the EPS lamp illuminates, retrieve the active
error codes from the display.
qFailure Mode Indicator (FMI)
wSuspect Parameter Number (SPN)
eCode Count
1. Press and hold the MODE button to enter the settings menu.
2. Press either toggle button to cycle to the “DIAGCODE” option. Press MODE
to select.
3. More than one diagnostic code may be present. Press the toggle UP button
to see if more codes are present. Press MODE to select a code.
NOTICE
If the displayed code is an engine fault code, the CHECK ENGINE lamp will
blink. If the displayed code is an EPS fault code, the EPS lamp will blink.
4. Record the three (3) numbers displayed.
5. Press MODE to exit to the settings menu.
61
FEATURES AND CONTROLS
62
OPERATION
IMPORTANT INFORMATION
WARNING
Failure to operate the vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Read and
understand all safety warnings outlined in the safety section of this owners
manual.
VEHICLE BREAK-IN PERIOD
The break-in period for your new POLARIS vehicle is the first 25 hours of
operation, or the time it takes to use the first two tanks full of gasoline. Clutch
and drive belt break-in periods vary depending on operating conditions.
No single action on your part is as important as a proper break-in period. Careful
treatment of a new engine and drive components will result in more efficient
performance and longer life for these components. Perform the following
procedures carefully.
NOTICE
Excessive heat build-up during the first three hours of operation will damage
close-fitted engine parts and drive components. Do not operate at full throttle
or high speeds during the first three hours of use.
Use of any improper oils may cause serious engine damage. POLARIS
Premium 4 Synthetic Oil is specifically formulated for your 4-cycle engine
63
OPERATION
ENGINE AND DRIVETRAIN BREAK-IN
1. Fill the fuel tank with the recommended fuel. See the Refueling section for
details. Always exercise extreme caution whenever handling gasoline.
2. Check the oil level. See the Oil Check section for details. Add the
recommended oil as needed to maintain the oil level in the safe operating
range.
3. Complete the steps in the New Operator Driving Procedures section.
4. Avoid aggressive use of the brakes.
5. Vary throttle positions. Do not operate at sustained idle.
6. Perform regular checks on fluid levels, controls and areas outlined on the
daily pre-ride inspection checklist.
7. Carry only light loads.
8. During the break-in period, change both the oil and the filter at 25 hours or
one month.
9. Check fluid levels of transmission and all gearcases after the first 25 hours of
operation and every 100 hours thereafter.
BRAKE SYSTEM BREAK-IN
Apply only moderate braking force for the first 50 stops. Aggressive or overly
forceful braking when the brake system is new could damage brake pads and
rotors.
PVT BREAK-IN (CLUTCHES / BELT)
A proper break-in of the clutches and drive belt will ensure a longer life and
better performance. If a belt fails, always clean any debris from the duct and
from the engine compartment.
Standard Break-in
Drive at slower speeds for the first 50 miles (80 km) of operation. Carry only light
loads. Avoid aggressive acceleration, high-speed operation and prolonged
operation at a specific RPM during this period.
Sand / Dune Break-in
Drive in low gear for the first 5 miles (8 km) of operation. Avoid prolonged low
speed operation at high throttle. Avoid aggressive acceleration, high-speed
operation and prolonged operation at a specific RPM during this period.
64
OPERATION
PRE-RIDE INSPECTION
Failure to inspect and verify that the vehicle is in safe operating condition before
operating increases the risk of an accident. Always inspect the vehicle before
each use to make sure it's in safe operating condition.
ITEM REMARKS REF
Brake system/pedal
travel
Ensure proper operation page 45
page 147
Brake fluid Ensure proper level page 149
Front suspension Inspect, lubricate if necessary page 122
Rear suspension Inspect, lubricate if necessary page 122
Steering Ensure free operation page 158
Tires Inspect condition and pressure page 153
Wheels/fasteners Inspect, ensure fastener tightness page
Frame nuts, bolts,
fasteners
Inspect, ensure tightness
Fuel and oil Ensure proper levels page 125
Coolant level Ensure proper level page 137
Coolant hoses Inspect for leaks
Throttle Ensure proper operation
Indicator lights/
switches
Ensure proper operation page 53
Engine intake pre-
filter
Inspect, clean page 144
PVT intake pre-filter Inspect, clean page 140
Headlights Check operation
Brake light/taillight Check operation
Seat Latches Push down on both seat backs to
ensure the latches are secure page 36
Seat Belts Check length of belt for damage,
check latches for proper operation page 42
65
OPERATION
ITEM REMARKS REF
Cab Doors Check doors and latches for wear
or damage. page 42
Grass and Leaves Remove grass, leaves, foreign
matter, and other flammable
material or debris, especially near
the exhaust system.
-
SAFE OPERATION PRACTICES
1. Visit the Recreational Off-Highway Vehicle Association® web site (rohva.org)
and take the free on-line training course. Complete the steps in the New
Operator Driving Procedures section.
2. Do not allow anyone under 16 years of age or without a valid driver’s license
to operate this vehicle.
3. Never carry a passenger on a 1-seat vehicle. Never carry more than one
passenger in a 2-seat vehicle. Never carry more than three passengers in a
4-seat vehicle. Never allow a passenger to ride in the cargo box.
4. Engine exhaust fumes are poisonous. Never start the engine or let it run in
an enclosed area.
5. Never operate with accessories not approved by POLARIS for use on this
vehicle.
6. Operate this vehicle off-road only. Never operate the vehicle on pavement or
on any public street, road or highway, including dirt and gravel roads.
7. Drive in a manner appropriate for your skills and operating conditions. Never
operate at excessive speeds. Never attempt wheelies, jumps, or other
stunts. Keep both hands on the steering wheel during operation.
8. Never consume alcohol or drugs before or while operating this vehicle.
9. Always use the size and type of tires specified for your vehicle. Always
maintain proper tire pressure.
10. Never operate a damaged vehicle. After any rollover or accident, have a
qualified service dealer inspect the entire machine for possible damage.
11. Never operate the vehicle on a frozen body of water unless you have first
verified that the ice is sufficiently thick to support the weight and moving force
of the vehicle, you and any passengers, and your cargo, together with any
other vehicles in your party.
66
OPERATION
12. Do not touch hot exhaust system components. Always keep combustible
materials away from the exhaust system.
13. Always remove the ignition key when the vehicle is not in use to prevent
unauthorized use.
BOARDING AND EXITING THE VEHICLE
Never try to climb onto or exit the vehicle while it is moving.
Do not exit the vehicle by jumping off.
Always face the vehicle when boarding or exiting.
Do not grab controls as hand supports. This may cause inadvertent machine
movements.
Always keep vehicle steps and flooring clean to prevent slippery conditions.
STARTING THE ENGINE
1. Position the vehicle on a level surface outdoors or in a well-ventilated area.
2. Sit in the driver's seat and fasten the seat belt. Always make sure all cab
doors are closed and latched when riding in this vehicle.
3. Place the transmission in PARK or NEUTRAL.
4. Engage the park brake.
5. Apply the brakes. Do not press the throttle pedal while starting the engine.
6. Turn the ignition key to the START position. Engage the starter for a
maximum of five seconds. Release the key when the engine starts.
qOFF
wACCESSORIES
ePOSITION LIGHTS ON
rSTART
7. If the engine does not start within five seconds, return the ignition switch to
the OFF position and wait five seconds. Repeat steps 6 and 7 until the
engine starts.
8. Vary the engine RPM slightly with the throttle to aid in warm up until the
engine idles smoothly.
67
OPERATION
NOTICE
Operating the vehicle immediately after starting could cause engine damage.
Allow the engine to warm up for several minutes before operating the vehicle.
STOPPING THE ENGINE
WARNING
A rolling vehicle can cause serious injury. Always place the transmission in
PARK and engage the park brake (if equipped) when stopping the engine.
1. Release the throttle pedal completely and brake to a complete stop.
2. Place the transmission in PARK.
3. Turn the engine off.
4. Slowly release the brake pedal and make sure the transmission is in PARK
before exiting the vehicle.
5. Engage the park brake (if equipped).
BRAKING
1. Release the throttle pedal completely.
TIP
When the throttle pedal is released completely and engine speed slows to near
idle, the vehicle has no engine braking.
2. Press on the brake pedal evenly and firmly.
3. Practice starting and stopping (using the brakes) until you're familiar with the
controls.
PARKING THE VEHICLE
To park the vehicle, do the following:
1. Apply the brakes. Stop the vehicle on a level surface.
2. When parking inside a garage or other structure, be sure that the structure is
well ventilated and that the vehicle is not close to any source of flame or
sparks, including any appliance with pilot lights.
3. Place the transmission in PARK.
4. Engage the park brake.
68
OPERATION
5. Turn the engine off.
6. Slowly release the brake pedal and make sure the transmission is in PARK
before exiting the vehicle
7. Remove the ignition key to prevent unauthorized use.
NEW OPERATOR DRIVING PROCEDURES
1. Read and understand the owner’s manual and all warning and instruction
labels before operating this vehicle.
2. Take a training course.
3. Perform the pre-ride inspection. See the Pre-Ride Inspection section for
details.
4. Do not carry a passenger until you have at least two hours of driving
experience with this vehicle.
5. Do not carry cargo during this period.
6. Select an open area that allows room to familiarize yourself with vehicle
operation and handling.
7. The driver and passenger must wear helmet, eye protection, gloves, long-
sleeve shirt, long pants, over-the-ankle boots and seat belt at all times.
8. Always make sure all cab doors are closed and latched when riding in this
vehicle.
9. Sit in the driver’s seat and fasten the seat belt.
10. Place the transmission in PARK.
11. Start the engine.
12. Apply the brakes and shift into low gear.
13. Check your surroundings and determine your path of travel.
14. Release the park brake.
15. Keeping both hands on the steering wheel, slowly release the brakes and
depress the throttle with your right foot to begin driving.
16. Drive slowly at first. On level surfaces, practice starting, stopping, turning,
maneuvering, using the throttle and brakes and driving in reverse. Learn how
the vehicle handles when making both left and right turns at a slow speed.
17. Increase speed only after mastering all maneuvers at a slow speed.
18. After you become skilled at making turns and begin to operate at faster
speeds, follow these precautions:
69
OPERATION
Avoid sharp turns.
Never turn while applying heavy throttle.
Never make abrupt steering maneuvers.
Operate at speeds appropriate for your skills, the conditions and the
terrain.
DO NOT do power slides, “donuts”, jumps or other driving stunts.
DRIVING WITH PASSENGERS
1. Complete the steps in the New Operator Driving Procedures section.
2. Perform the pre-ride inspection.
3. Do not carry more than one passenger in a 2-seat vehicle. Do not carry more
than three passengers in a 4-seat vehicle. Additional passengers can affect
the operator’s ability to steer and operate the controls.
4. All riders must be able to sit with backs against the seat, both feet flat on the
floor and both hands on the steering wheel (if driving) or on a passenger
hand hold.
5. The driver and all passengers must wear helmet, eye protection, gloves,
long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times.
See the Safe Riding Gear section for details.
6. Always make sure all cab doors are closed and latched when riding in this
vehicle.
7. Allow a passenger to ride only in a passenger seat.
70
OPERATION
8. Slow down. Always travel at a speed appropriate for your skills, your
passengers’ skills and operating conditions. Avoid unexpected or aggressive
maneuvers that could cause discomfort or injury to a passenger.
9. Vehicle handling may change with passengers and/or cargo on board. Allow
more time and distance for braking.
10. Always follow all operating guidelines as outlined on safety labels and in this
manual.
DRIVING ON SLIPPERY SURFACES
When driving on slippery surfaces such as wet trails, loose gravel, or ice, be
alert for the possibility of skidding and sliding.
Follow these precautions when encountering slippery conditions:
1. Slow down before entering slippery areas.
2. Maintain a high level of alertness, reading the trail and avoiding quick, sharp
turns, which can cause skids.
3. Engage all-wheel drive before wheels begin to lose traction.
NOTICE
Severe damage to the drive train may occur if the AWD is engaged while the
wheels are spinning. Always allow the wheels to stop spinning before engaging
AWD.
4. Correct a skid by turning the steering wheel in the direction of the skid. Never
apply the brakes during a skid.
71
OPERATION
DRIVING UPHILL
Whenever traveling uphill, follow these precautions:
1. Always check the terrain carefully before ascending a hill. Never drive on
hills with excessively slippery or loose surfaces.
2. Avoid excessively steep hills. If ascending a steeper grade is unavoidable,
engage all-wheel drive before ascending.
3. Drive straight uphill.
4. Proceed at a steady rate of speed and throttle opening. Never open the
throttle suddenly.
5. Avoid unnecessary changes in speed or direction.
6. Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or
another vehicle or person could be on the other side of the hill.
7. If the vehicle stalls while climbing a hill, apply the brakes. Place the
transmission in reverse and slowly allow the vehicle to roll straight downhill
while applying light brake pressure to control speed.
72
OPERATION
DRIVING ON A SIDEHILL (SIDEHILLING)
Driving on a sidehill is not recommended. Improper procedure could cause loss
of control or rollover. Avoid crossing the side of any hill unless absolutely
necessary.
If crossing a hill is , follow these precautions:unavoidable
1. Engage all-wheel drive.
2. Never operate in TURF mode (if equipped) while operating on a hill or other
irregular terrain. Always move the AWD switch to AWD before ascending or
descending a hill.
3. Drive slowly and use extreme caution.
4. If the vehicle begins to roll over, or if it feels as if it may roll over, immediately
turn downhill.
5. Avoid obstacles and changes in terrain that may lower or raise one side of
the vehicle or cause the vehicle to slide.
6. If the vehicle begins to slide downhill, immediately turn downhill to stop the
slide, or stop the vehicle and maneuver slowly and carefully until the vehicle
can be driven straight downhill.
73
OPERATION
DRIVING DOWNHILL
Whenever descending a hill, follow these precautions:
1. Avoid excessively steep hills.
2. Slow down. Never travel down a hill at high speed.
3. Always check the terrain carefully before descending a hill. Never drive on
hills with excessively slippery or loose surfaces.
4. Always descend a hill with the transmission in forward gear. Never descend
a hill with the transmission in neutral.
5. Avoid traveling down a hill at an angle, which would cause the vehicle to lean
sharply to one side. Travel straight downhill.
6. Apply the brakes to aid in slowing.lightly
74
OPERATION
DRIVING IN REVERSE
Follow these precautions when operating in reverse:
1. Always check for obstacles or people behind the vehicle.
2. Apply the throttle lightly. Never open the throttle suddenly.
3. Back slowly.
4. Apply the brakes for stopping.lightly
5. Avoid making sharp turns.
76
OPERATION
DRIVING THROUGH WATER
WARNING
The large tires on your vehicle may cause the vehicle to float in deep or fast-
flowing water, which could result in loss of traction, loss of control, rollover or
accident.
NOTICE
Major engine damage can result if the vehicle is not thoroughly inspected after
operation in water. Perform the services outlined in the Maintenance Chart
section. Give special attention to engine oil, transmission oil, demand drive
fluid, rear gearcase oil, and all grease fittings.
If your vehicle becomes immersed or is operated in water that exceeds the
floor level, Your POLARIS dealerservice is required before starting the engine.
can provide this service. If it's impossible to bring the vehicle in before starting
the engine, perform the service outlined on page 158, and take the vehicle in
for service at the first opportunity.
Your vehicle can operate through water
with a maximum recommended depth
equal to floor level. Follow these
precautions when operating through
water:
1. Determine the water depth and
current before entering the water.
2. Choose a crossing where the water
level is lowest and where both banks
have gradual inclines. Never
operate in water that exceeds the
maximum recommended depth
(floor level) q.
3. Wet brakes may have reduced
stopping ability. After leaving water,
test the brakes. Apply them lightly
several times while driving slowly.
The friction will help dry out the
pads. Avoid applying brake and
throttle at the same time.
77
OPERATION
PARKING ON AN INCLINE
A rolling vehicle can result in serious injury. Avoid parking on an incline. If
parking on an incline is , follow these precautions:unavoidable
1. Apply the brakes.
2. Place the transmission in PARK.
3. Engage the park brake.
4. Turn the engine off.
5. Slowly release the brake pedal and make sure the transmission is in PARK
before exiting the vehicle
6. Block the rear wheels on the downhill side.
78
OPERATION
If possible, keep the winch cable aligned with the centerline of the winching
vehicle. This will help the spooling of the winch cable and reduce the load on
the fairlead.
If freeing a stuck vehicle by attaching to a tree, use an item such as a tow
strap to avoid damaging the tree during winch operation. Sharp cables and
chains can damage and even kill trees. Please remember to TreadLightly®
(treadlightly.org).
Before operating the winch, be sure that the safety latch on the winch cable
hook is fully seated when the load is attached.
Never operate your winch with a damaged hook or latch. Always replace
damaged parts before using the winch.
5. Never remove the hook strap from the hook.
6. Release the winch clutch and pull out the winch cable.
7. Pulling out as much cable as possible maximizes the winch’s pulling
capacity. Always be sure that at least five (5) full turns of winch cable are
wrapped around the winch drum at all times. The friction provided by this
wrapped cable allows the drum to pull on the winch cable and move the load.
8. Read and adhere to the following information for winch damping to ensure
safe winch use.
a. In order to absorb energy that could be released by a winch cable failure,
always place a “damper” on the winch cable. A damper can be heavy
jacket, tarp, or other soft, dense object. A damper can absorb much of the
energy released if a winch cable breaks when winching. Even a tree limb
can help as a damper if no other items are available to you.
b. Lay the damper on top of the mid-point of the winch cable length that is
spooled out.
87
WINCH GUIDE
EMISSION CONTROL SYSTEMS
NOISE EMISSION CONTROL SYSTEM
Do not modify the engine, intake or exhaust components, as doing so may affect
compliance with governmental noise level requirements.
CRANKCASE EMISSION CONTROL SYSTEM
This engine is equipped with a closed crankcase system. Blow-by gases are
forced back to the combustion chamber by the intake system. All exhaust gases
exit through the exhaust system.
EXHAUST EMISSION CONTROL SYSTEM
Exhaust emissions are controlled by engine design. An electronic fuel injection
(EFI) system controls fuel delivery. The engine and EFI components are set at
the factory for optimal performance and are not adjustable.
The emissions label is located on the left front frame of the vehicle.
ELECTROMAGNETIC INTERFERENCE
This vehicle complies with the EMC requirements of EU regulation No. 2015/208
Annex XV.
Non-ionizing Radiation: This vehicle emits some electromagnetic energy.
People with active or non-active implantable medical devices (such as heart
monitoring or controlling devices) should review the limitations of their device
and the applicable electromagnetic standards and directives that apply to this
vehicle.
93
EMISSION CONTROL SYSTEMS
50 HOUR / 500 MILE (800 KM) SERVICE
ITEM REMARKS
XU
/ D
Brake Pads / Parking
Brake Pads (INT’L)
Inspect pad wear; replace if worn beyond
service limit
Fuel System Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion
XU
/ D
Parking Brake Cable
Adjustment (INT’L) Inspect; adjust tension if necessary
XU Engine Breather Inspect; clean
Battery Check terminals; clean; test
XU Front Gearcase
Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant
(AGL) Inspect / add lubricant if needed
XU General Lubrication Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal Inspect; replace if it sticks
Throttle Body Intake
Ducts/Flange Inspect ducts for proper sealing / air leaks
Shift Cable / Linkage Inspect; adjust as needed
DSteering Lubricate (if applicable)
XU Front / Rear Suspension Lubricate (if applicable)
DCooling System Inspect coolant strength seasonally; pressure
test system yearly
D Drive Belt Inspect; replace as needed
DClutches (Drive and
Driven) Inspect; clean; replace worn parts
XU Engine Oil Lines/
Fasteners Inspect for leaks and loose fittings
XU Spray Suppression
Valances Clean regularly
XU Seat Adjuster Lubricate long threaded bolt and all pivot pins
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer perform these services.
98
MAINTENANCE

Especificaciones del producto

Marca: POLARIS
Categoría: No categorizado
Modelo: RZR XP 1000 (2022)

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