Hero Xpulse 200 (2019) Manual de Usario

Hero Motor Xpulse 200 (2019)

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PREFACE

This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature

is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of

India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in

conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when

the engine gets ON.

This booklet is your guide to the basic operation and maintenance of your new

. Please take time to read it carefully. As with any fine Hero MotoCorp X 200PULSE

machine, proper care and maintenance are essential for trouble-free operation and optimum

performance.

Thank you for selecting a . We wish you many miles of Hero MotoCorp X 200PULSE

continued riding pleasure in the years ahead.

Let us make this world a safer, healthier and more environment friendly place.

Your Authorised dealer will be glad to provide further information or Hero MotoCorp

assistance and is equipped to handle your future service needs.

We at are committed to demonstrate excellence in our environment Hero MotoCorp,

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with and all applicable legislation including environment legislation

strengthen the green supply chain.

Your vehicle is conforming to latest (Bharat stage- ) regulation for emission, safety & IV norms

noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are

environment friendly in nature.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE

AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR

CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS

CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY

OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY

PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN

PERMISSION FROM Hero MotoCorp Ltd.

NOTE

ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT

IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS

COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT

NOTICE. ‘XPULSE 200’ COMPLIES WITH THE LATEST Hero MotoCorp Ltd

EMISSION NORMS.

Pg. No. Pg. No.

CONTENTS

MAINTENANCE SCHEDULE 42

SPARK PLUG INSPECTION 45

ENGINE OIL 45

OIL FILTER SCREEN & CENTRIFUGAL FILTER

CLEANING 47

AIR CLEANER 49

VALVE CLEARANCE ADJUSTMENT 51

CARBURETOR 50

WHEEL 61

BYSTARTER OPERATION 54

SUSPENSION 60

AIR SUCTION VALVE (ASV) 70

ROAD SIGNS 74

DRIVE CHAIN SLACKNESS 54

EVAPORATIVE EMISSION CONTROL SYSTEM 71

BATTERY 66

THROTTLE OPERATION 53

NAVIGATION SIGNS 76

WARRANTY

ZONAL/REGIONAL/AREA OFFICES

SIDE STAND LUBRICATION 63

HEADLAMP FOCUS ADJUSTMENT 69

CLUTCH LEVER FREE PLAY 52

STOP LAMP SWITCH 69

TYRES 64

FUSE REPLACEMENT 68

DRIVE CHAIN SLIDER INSPECTION 57

CATALYTIC CONVERTER 70

POLISHING OF VEHICLE 71

NUT, BOLTS & FASTENERS 66

BASIC TROUBLESHOOTING 72

MAIN STAND (OPTIONAL)/

BRAKES 58

HERO GENUINE PARTS

VEHICLE SPECIFICATION 7

VEHICLE VIEWS 2

• LCD panel 19

• Off-Road safety 11

ANTI-THEFT TIPS 13

STARTING THE ENGINE 36

VEHICLE IDENTIFICATION 1

• Important safety information 9

VEHICLE SAFETY 9

• Protective apparel 10

• Load limits and guidelines 11

SAFE RIDING TIPS 14

TIPS FOR HEALTHY ENVIRONMENT 15

PART FUNCTION 16

• Instruments and indicators 17

HANDLEBAR SWITCHES CONTROL 29

• Ignition switch 16

FUEL TANK 31

FUEL VALVE 32

FEATURES 22

• Accessories & modifications 13

ABS INDICATOR 30

SIDE STAND INDICATOR/SWITCH 31

SEAT LOCK 33

USB CHARGER 34

PRE-RIDE INSPECTION 35

RIDING/BRAKING 37

PARKING/TOOL KIT/FIRST AID KIT 39

MAINTENANCE 40

SAFETY PRECAUTION 41

CLEANING AND WASHING OF VEHICLE 40

VIN: MBLLDL01#########

Model: XPULSE 200

VIN Engine

Variants

LDL01 MC20AE

Electric start/Front disc with ABS/Rear disc/Spoke wheel

MBL LDL01 # # # #####

Manufacturer

code Vehicle

Description Model Year Plant

Code Month of

Manufacturing Production

Serial Number

Check

Digit

Engine No.: MC20AE########

MC20AE # # # #####

Engine

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

VIN and Engine No. may be required:

•During registration of the vehicle.

•For dealing with legal & insurance departments.

VEHICLE IDENTIFICATION

Engine No.

Location: Stamped on the lower side of the

left crankcase.

Vehicle Identification Number (VIN)

Location: Stamped on the right side of the

steering head tube.

MBLLDL01#########

MC20AE#

#######

FRONT VIEW

(1) Leg guard (optional)

(2) Headlamp (High beam)

(3) Right position lamp

(5) Right hand guard (optional)

(4) Front right turn signal lamp

(6) Wind screen

(8) Headlamp (Low beam)

(7) Left hand guard (optional)

(9) Front left turn signal lamp

(10) Left position lamp

VEHICLE VIEWS

*Accessories and features shown may not be part of standard fitment.

REAR VIEW

(1) Rear fender

(2) Rear reflex reflector

(3) Left rear turn signal lamp

(4) Tail/stop lamp

(6) Right rear turn signal lamp

(7) Rear brake fluid reservoir

(5) Licence plate lamp

*Accessories and features shown may not be part of standard fitment.

(4) Turn signal switch

(7) Bystarter knob

(6) Clutch lever

(1) High beam indicator

(2) Ignition switch with key

(3) Horn switch

(5) Pass lamp switch

(8) LCD panel of Meter console. refer

instruments and indicators (page 17)

for fuel gauge, speedometer and other

features of console

(9) Side stand indicator

(16) Rear view mirrors

(18) Throttle grip

(10) Left turn signal indicator

(14) Front brake master cylinder/Reservoir

(19) Electric starter switch

(21) Fuel tank cap

(11) Neutral indicator

(12) Right turn signal indicator

(13) Mode (M) and Set (S) buttons

(15) Engine stop switch

(17) Front brake lever

(20) ABS indicator

TOP VIEW

320

7 8 9 10 11 12

13 14 15

*Accessories and features shown may not be part of standard fitment.

(1) Side reflex reflector

(4) Starter motor

(3) Fuel valve

(5) Gear shift pedal

(6) Rider footrest

(2) Front hugger fender

(12) Rear grip

(7) Main stand (optional)

(9) Pillion foot rest

(11) Seat lock

(8) Side stand

(10) Saree guard

(18) Front fender

(14) Left side cover

(16) Side stand switch

(15) Battery compartment (inside)

(13) Seat

(17) Air suction valve

LEFT SIDE VIEW

71 2 3 4 5 6 8 9 10

11121516 14

18 17 13

*Accessories and features shown may not be part of standard fitment.

SPECIFICATIONSITEM

Dimensions

Overall length

Overall width

Overall height

Wheelbase

Saddle height

Ground clearance

Kerb weight

Pay load

2222 mm

850 mm

1258 mm

1410 mm

823 mm

220 mm

153 kg

130 kg

Weight

VEHICLE SPECIFICATION

Engine oil

Fuel tank capacity

Fuel reserve capacity

Front fork oil at disassembly

Hydraulic brake fluid

Maximum power

Maximum torque

Bore and stroke

Compression ratio

Displacement

Spark plug

Spark plug gap

Valve clearance

Idle speed

Front suspension

1200 ml at disassembly and 1070 ml at draining

13.0 litres

2.0 litres (Usable)

353 cc (Per leg)

DoT-4/DoT-3

1 . kW @ 8 00 3 5 0 r/min

1 N-m @ 00 7.1 65 r/min

66.5x57.5 mm

10:01

199.6 cc

NGK-CPR 8 EA9, BOSCH UR5DC

0.8-0.9 mm

0.07 mm +0.01/-0.02

0.09 mm +0.01/-0.02

1400 00 ±1 r/min

Telescopic front forks (dia 37 mm)

with anti friction bush

Capacities

Engine

Intake (cold)

Exhaust (cold)

Chassis and suspension

Rear suspension

Caster angle Rectangular swingarm with mono shock

27°

SPECIFICATIONSITEM

Primary reduction

Final reduction

Transmission

Gear ratio, 1

3th

4th

Battery

Alternator

Headlamp

Tail/Stop lamp

Turn signal lamp

Meter illumination

Neutral indicator

Turn signal indicator (RH/LH)

Position lamp

Hi beam indicator

ABS indicator

Service reminder indicator

Licence plate lamp

Side stand indicator

Fuse

3.350 (67/20)

2.923 (38/13)

5 Speed constant mesh

3.0769 (40/13)

1.7895 (34/19)

1.500 (30/20)

1.100 (22/20)

0.9583 (23/24)

12V-4 Ah, (ETZ-5) *MF Battery

1 W @ 5000 10 r/min

12V-5.6W/9.3W (LED)

12V-0.2/2.1W (LED)

12V-10Wx4 nos. **MFR (Amber bulb-clear lens)

LED

12V-0.9W (LED)

LEDx2

LED

LCD display

12V-5W

LED

20A, 15A, 10A, 10A

Transmission

Electricals

Tyre pressure

2 2

1.75 kgf/cm (25 psi) / 1.75 kgf/cm (25 psi)

2 2

2.30 kgf/cm (33 psi) / 2.50 kgf/cm (36 psi)

Front (Rider/pillion)

Rear (Rider/pillion)

Brakes Dia. 276 mm

Dia. 220 mm

Front (Disc type)

Rear (Disc type)

*MF stands for Maintenance Free

**MFR stands for Multi-Focal Reflector type

VEHICLE SPECIFICATION

LED

Tyre size 90/90-21 M/C 54S

120/80-18 M/C 62S

Front

Rear

Trail length 114 mm

VEHICLE SAFETY

Your vehicle can provide many years of

service and pleasure if you take responsibility

for your own safety and understand the

challenges you can meet on the road.

It is a proven fact, helmet significantly reduces

the number and severity of head injuries. So

always wear a helmet and make sure your

pillion rider does the same. We also

recommend that you wear eye protection,

sturdy boots, gloves and other protective gear.

Before riding your vehicle

Make sure that you are physically fit, mentally

focused and free of alcohol and drugs. Check

that you and your pillion are both wearing an

approved vehicle helmet and protective

apparel. Instruct your pillion on holding onto

the grab rail or your waist, leaning with you in

turns, and keeping their feet on the footrest,

even when the vehicle is stopped.

Take time to learn & practice your

vehicle

IMPORTANT SAFETY INFORMATION

There is much that you can do to protect

yourself when you ride. You will find many

helpful recommendations through out this

manual. Following are a few that we consider

most important.

Always wear a helmet

Even if you have ridden other vehicles,

practice riding in a safe area to become

familiar with how this vehicle works and

handles, and to become accustomed to the

vehicle's size and weight.

Always pay due attention to other vehicles

around you, and do not assume that other

drivers see you. Be prepared to stop quickly or

perform an evasive maneuver.

Make yourself easily visible

Some drivers do not see because they vehicles

are not looking for them. To make yourself

more visible, wear bright reflective clothing,

position yourself so that others can see you,

signal before turning or changing lanes, and

use horn which will help others to notice you.

Keep your vehicle in safe condition

Ride efensivelyd

Ride within your limits

Do not drink and ride

Pushing the limits is another major cause of

vehicle accidents. Never ride beyond your

personal abilities or faster than conditions

demand. Remember that fatigue and

negligence can significantly reduce your ability

to make good judgements and ride safely.

Riding under the influence of alcohol or drugs

is dangerous. Alcohol can reduce your ability

to respond to changing conditions and reduce

the reaction time. Do not drink and ride.

For safe riding, its important to inspect your

vehicle before every ride and perform all

recommended maintenance. Never exceed

load limits, and use accessories that have been

recommended by for this Hero MotoCorp

vehicle. See (page 11) for more details.

OFF-ROAD SAFETY

This vehicle allows you to enjoy all

the excitement of riding it off-road. For

this, it is necessary to follow some

recommendations, which will tie off-road

excitement with safety.

Protective equipment

Essential for your safety. Make a rule of always

wearing them.

•Helmet- essential equipment.

•Goggles- the greater the visibility, the

better. Choose goggles that do not break or

splinter.

•Long- sleeved shirts having fillings in the

elbows and shoulders to protect against

eventual injuries in the arms.

•Gloves- models with padded hand backs

are the most indicated for off-road riding.

Choose gloves that fit your hands.

•Adbominal band- it protects internal

organs against off-road bumps.

•Nylon trousers with protection in the knees

or reinforced jeans. They increase

protection. Choose the right size for your

proper freedom of motion.

•Boots- they should be made of reinforced

leather with thick grooved soles and steel

tips. They should also be flexible and fit you

properly.

•Waist bag- it is important so you may

carry spare parts and those parts that were

removed from the vehicle.

However exceeding the weight limit or

carrying an unbalanced load can seriously

affect your vehicle's handling, braking and

stability. Non accessories, Hero MotoCorp

modifications, and poor maintenance can

reduce your safety margin.

Preparing the vehicle

For off-road practice, it is essential that your

vehicle is in perfect mechanical condition. The

front brake lever, clutch lever and turn signal

brackets should be loosened in order to rotate

in case of falling down, preventing breakage.

They should be loosened to turn on the

handlebars only with a slight force. Under

most adverse conditions, the rear view mirrors

and turn signals should be removed.

LOAD LIMITS AND GUIDELINES

Your vehicle has been designed to carry you,

one pillion and limited amount of cargo. When

you add cargo or carry a passenger, you may

feel some difference during acceleration and

braking. But so long as you keep your vehicle

well maintained, with good tyres and brakes,

you can safely carry loads within the limits and

guidelines.

How much weight you put on your vehicle,

and how you load it, are important to your

safety. Anytime you ride with a pillion or cargo

you should be aware of the following

information.

WARNING

•Overloading or improper loading can cause

a crash and you can be seriously injured.

• Follow all load limits and other loading

guidelines in this manual.

(A) Rider seat (B) Rider footrest

Follow these guidelines whenever you carry a

pillion or cargo:

Loading guidelines

•Adjust tyre pressure (page 64) to suit load

weight and riding conditions.

•Keep cargo and accessory weight low and

close to the center of the vehicle. Load

weight equally on both sides to minimize

imbalance. As weight is located further from

the vehicle’s center of gravity, handling is

proportionally affected.

Improperly loading your vehicle can affect its

stability and handling. Even if your vehicle is

properly loaded, you should ride at reduced

speeds whenever carrying cargo.

Your vehicle is primarily intended for

transporting you and a pillion. If you wish to

carry cargo, check with your Authorised Hero

MotoCorp workshop for advice and be sure to

read the information regarding accessories on

(page 13).

•Do not attach large or heavy items to the

handlebars, front fork or fender. Unstable

handling or slow steering response may

result.

• Vehicle handling and stability can be

adversely affected by loose cargo. Recheck

cargo security and accessory mounts

frequently.

This vehicle is designed to carry the rider (1)

and one pillion (2). The overall weight should

be distributed in four points (A, B, C, and D)

and should never exceed the maximum load

capacity of . This will assure higher 130 kg

stability, better drivability and more comfort.

Load limits and weight distribution

(1)+(2)=130 kg {where,1=A+B & 2=C+D}

2 1

Damages caused by excessive load will not be

covered under warranty Hero MotoCorp

policy. If you are not sure about how to

calculate the load weight that can be

accommodated to your vehicle without

causing overload and structural damages, see

your Authorised Hero MotoCorp workshop.

ACCESSORIES & MODIFICATIONS

Modifying your vehicle or using non-Hero

MotoCorp accessories can make your vehicle

unsafe. Before you consider making any

modifications or adding an accessory, be sure

to read the following information.

operation. Such changes could seriously

impair your vehicle's handling, stability and

braking, making it unsafe to ride. Removing or

modifying your lamps, mufflers, emission

control system or other equipment can also

make your vehicle illegal.

ANTI-THEFT TIPS

•Always lock the steering and never leave the

key in the ignition switch. This sounds

simple but people do forgets.

•Park your vehicle in a locked garage

whenever possible.

•Be sure the registration information for your

vehicle is accurate and correct.

•Never park your vehicle in an isolated area.

Park as far as possible in a designated area.

•Enter your name, address and phone

number in this Owner's Manual and keep it

in your vehicle at all times. Many times

stolen vehicles are identified by information

in the Owner's Manuals that are still with

them.

•Use an additional anti-theft device of good

quality.

NAME: _____________________________________________

_______________________________________________________

PHONE NO : _____________________________________

_______________________________________________________

ADDRESS: _______________________________________

We strongly advise you not to remove any

original equipment or modify your vehicle in

any way that would change its design or

Accessories

•Make sure that the accessory does not

obscure any lamps, reduce ground

clearance, limit suspension travel or steering

travel, affect your riding position or interfere

with operating any controls.

•Be sure electrical equipment does not

exceed the 's electrical system vehicle

capacity (page 8). A blown fuse can cause a

loss of lights.

•Do not pull a trailer or sidecar with your

vehicle. This vehicle was not designed for

these attachments, and their use can

seriously impair your vehicle's handling.

Modifications

•Follow all instructions in this owner's manual

regarding accessories and modifications.

•Improper accessories or modifications can

cause a crash in which you can be seriously

hurt or killed.

WARNING

Especificaciones del producto

Marca:	Hero
Categoría:	Motor
Modelo:	Xpulse 200 (2019)
Colocación del dispositivo:	Ingebouwd
Tipo de operación:	Touch
Color del producto:	Zwart
Pantalla incorporada:	Ja
Temporizador:	Ja
Peso.:	10000 g
Ancho:	795 mm
Profundidad:	520 mm
Altura:	54 mm
Parrilla:	Nee
Bloqueo infantil:	Ja
Peso del embalaje:	14200 g
Ancho del embalaje:	580 mm
Empaquetadura en profundidad:	880 mm
Altura del embalaje:	130 mm
Función mantener caliente:	Ja
Potencia quemador/zona de cocción 2:	2100 W
Potencia quemador/zona de cocción 3:	2100 W
Potencia quemador/zona de cocción 1:	2100 W
Número de quemadores/zonas de cocción:	4 zone(s)
tipo de placa:	Inductiekookplaat zones
Quemador/zona de cocción tipo 1:	Groot
Quemador/zona de cocción tipo 2:	Groot
Tipo de quemador/zona de cocción 3:	Groot
Número de quemadores de gas:	0 zone(s)
Número de zonas de cocción electrónicas:	4 zone(s)
Quemador normal/zona de cocción:	2100 W
Posición de control:	Boven voorzijde
Carga conectada (eléctrica):	7400 W
Ancho del compartimento de instalación:	752 mm
Altura del compartimento de instalación:	70 mm
Carga conectada (gas):	0 W
Tipo temporizador:	Digitaal
Función de impulso:	Ja
Fortalecer el quemador/placa normal.:	3000 W
Profundidad del compartimento de instalación (min):	490 mm
Indicador de calor residual:	Ja
Dimensiones (An x P) quemador normal/zona de cocción:	210 x 190 mm
Tipo de quemador/zona de cocción 4:	Groot
Potencia quemador/zona de cocción 4:	2100 W
Fuente de alimentación quemador/zona de cocción 1:	Electrisch
Fuente de alimentación quemador/zona de cocción 2:	Electrisch
Fuente de alimentación quemador/zona de cocción 3:	Electrisch
Fuente de alimentación del quemador/zona de cocción 4:	Electrisch
Impulso de Kookzone 1:	3000 W
Impulso de Kookzone 2:	3000 W
Impulso de Kookzone 3:	3000 W
Impulso de Kookzone 4:	3000 W
Profundidad del compartimento de instalación (máx.):	492 mm
Posición del quemador/zona de cocción 1:	Links achter
Posición quemador/zona de cocción 2:	Links voor
Posición quemador/zona de cocción 3:	Rechts achter
Posición del quemador/zona de cocción 4:	Rechts voor
Forma zona de cocción 1:	Rechthoekig
Forma zona de cocción 2:	Rechthoekig
Función de parada y arranque:	Ja
Forma zona de cocción 3:	Rechthoekig
Forma zona de cocción 4:	Rechthoekig
Zonas combinadas:	Ja
Zona de cocción flexible:	Ja
Tamaño de la zona de cocción 2 (AnxPr):	190 x 210 mm
Tamaño de la zona de cocción 4 (AnxPr):	190 x 210 mm
Número de zonas de cocción flexibles:	2 zone(s)
Tamaño de la zona de cocción 1 (AnxPr):	190 x 210 mm
Tamaño de la zona de cocción 3 (AnxPr):	190 x 210 mm