Jackson AJX-66 Manual de Usario

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INSTALLATION/OPERATION &
TECHNICAL MANUAL
Jackson MSC LLC.
P.O. Box 1060
Barbourville, KY. 40906
(606) 523-9795
Fax: (606) 523-9196
www.jacksonmsc.com
AJX-44 & AJX-54 SERIES RACK CONVEYOR DISHMACHINE
December 1, 2009
P/N 7610-003-60-98 (Revision E)
AJX-44 SERIES
AJX-44CE
AJX-44CS
AJX-54 SERIES
AJX-54CE
AJX-54CS
AJX-66 SERIES
AJX-66CE
AJX-66CS
AJX-76 SERIES
AJX-76CE
AJX-76CS
AJX-80 SERIES
AJX-80CE
AJX-66CS
AJX-90 SERIES
AJX-90CE
AJX-90CS
AND ASSOCIATED OPTION PACKAGES INCLUDING:
SIDE LOADER
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM
DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE
YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE
OF SHIPMENT FROM THE FACTORY.
Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty
material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, main-
tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to
the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased
directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void war-
ranty certification.
The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during
the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the
service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor
coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switch-
es, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace
these components is not covered by Jackson MSC.
This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unau-
thorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was origi-
nally intended.
TRAVEL LIMITATIONS
Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time
and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION CARD
The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the
factory, which ever occurs first.
PRODUCT CHANGES AND UPDATES
Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING
NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE
OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET
FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE
LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES,
ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strain-
ers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date
of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets
during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents,
incorrect water temperature or pressure, or hard water conditions.
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
STOP!
PARE!
ARRET!
CALL 1-888-800-5672 TO REGISTER THIS PRODUCT!
FAILURE TO DO SO WILL VOID THE WARRANTY!
LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO!
AL NO HACERLO LA GARANTIA SERA ANULADA!
S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT,
LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE
i
REVISION REVISION
DATE
MADE
BY
APPLICABLE
ECN DETAILS
A 01-19-2009 JC Process Initial release of manual.
B 01-30-2009 JC Process Added 15kW heater option and adjusted amperage ratings.
C 10-06-2009 RC N/A Added curtain installation diagram.
D 10-09-2009 ARL 8044 Changed the part from a weldment (05700-021-67-50) to a cast-
ing (09515-003-58-12).
E 12-01-2009 ARL 091125-1404-CW
Changed a dimension on page 30, the dimension between the
mounting holes was indicated as 2.00”, but should have been
2.88”.
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL
AJX-44CE
AJX = AJX series of rack conveyors
44 = 44” wide machine
54 = 54” wide machine
66 = 66” wide machine
76 = 76” wide machine
80 = 80” wide machine
90 = 90” wide machine
CE = Electrically heated
CS = Steam heated
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone No.:
Jackson MSC LLC. provides technical support for all
of the dishmachines detailed in this manual. We
strongly recommend that you refer to this manual
before making a call to our technical support staff.
Please have this manual with you when you call so
that our staff can refer you, if necessary, to the prop-
er page. Technical support is available from 8:00
a.m. to 5:00 p.m. (EST), Monday through Friday.
Technical support is not available on holidays.
Contact technical support toll free at 1-888-800-
5672. Please remember that technical support is
available for service personnel only.
ii
SECTION DESCRIPTION PAGE
I. SPECIFICATION INFORMATION
Operating Characteristics 2
Electrical Requirements 3
AJX-44 Electric - Left to Right 5
AJX-44 Electric - Right to Left 6
AJX-44 Steam - Left to Right 7
AJX-44 Steam - Right to Left 8
AJX-66 Electric - Left to Right 9
AJX-66 Electric - Right to Left 10
AJX-66 Steam - Left to Right 11
AJX-66 Steam - Right to Left 12
AJX-80 Electric - Left to Right 13
AJX-80 Electric - Right to Left 14
AJX-80 Steam - Left to Right 15
AJX-80 Steam - Right to Left 16
Side Loader (Left to Right) Dimensions 17
Side Loader (Right to Left) Dimensions 18
Side Loader (Installed) Dimensions 19
II. INSTALLATION & OPERATION INSTRUCTIONS
Installation Instructions 21
Deliming Operations 24
Curtain Installation Diagrams 25
Side Loader Installation & Operation Instructions 26
Dishmachine Operating Instructions 27
Detergent Control 29
Striker Plate Limit Switch Installation Instructions 30
III. PREVENTATIVE MAINTENANCE
General Maintenance 32
Lubrication Chart for Drive Gear 33
Drive Motor Gear Reducer Preventative Maintenance 34
IV. TROUBLESHOOTING 36
V. PARTS SECTION
AJX-44 & AJX-54 Control Box Assembly 39
AJX-66, AJX-76, AJX-80 &AJX-90 Control Box Assembly 41
Motor Overload Chart 43
Heater Box Assembly 44
Frame Weldments/Front Dress Panels 47
Prewash Plumbing Assembly 48
Incoming Plumbing Assembly 49
Solenoid Valve & Vacuum Breaker Repair Parts 51
Steam Unit Wash Tank Coil Assembly 52
Steam Plumbing (Left to Right Models) 53
Steam Plumbing (Right to Left Models) 54
TABLE OF CONTENTS
iii
SECTION DESCRIPTION PAGE
V. PARTS SECTION (CONTINUED)
AJX-44 & AJX-54 Drain Plumbing Assemblies 55
AJX-66, 76, 80 & 90 Drain Plumbing Assemblies (Left to Right) 56
AJX-66, 76, 80 & 90 Drain Plumbing Assemblies (Right to Left) 57
Drain Quench Assembly 58
Motor Assemblies 59
Prewash & Wash Pump Weldments 60
Wash Arm Assembly 61
Prewash Arm/Manifold Assembly 62
Final Rinse Assembly 63
Drive Assembly 64
Door Assemblies 67
Pawl Bar Roller Bracket 68
AJX-44 & AJX-66 Pawl Bar Assemblies 69
AJX-80 Pawl Bar Assemblies 70
AJX-44 Rack Rail Assembly 71
AJX-66 Rack Rail Assemblies 72
AJX-80 Rack Rail Assemblies 73
Miscellaneous Parts & Weldments 74
Strainers 75
Float Switch Components/Scrap Baskets 76
Curtains/Tub Magnets 77
Vent Cowl Assembly/Vent Scoop Option 78
Exhaust Fan Control/Limit Switch Options 79
SIDE LOADER SECTION
Side Loader Track Assembly/Leg Replacements 80
Side Loader Pawl Bar Assemblies/Strainer/Magnet 81
Side Loader Pawl Bar Associated Parts 82
Side Loader Vent Cowl Option 83
Rinse Fill Option 84
VI. ELECTRICAL SCHEMATICS
AJX-44CE & AJX-54CE
208-230 Volt, 50-60 Hz, 1 Phase 86
208-460 Volt, 50-60 Hz, 3 Phase 87
AJX-44CS & AJX-54CS
208-230 Volt, 50-60 Hz, 1 Phase 88
208-460 Volt, 50-60 Hz, 3 Phase 89
AJX-66CE, AJX-76CE, AJX-80CE & AJX-90CE
208-230 Volt, 50-60 Hz, 1 Phase 90
208-460 Volt, 50-60 Hz, 3 Phase 91
AJX-66CS, AJX-76CS, AJX-80CS & AJX-90CS
208-230 Volt, 50-60 Hz, 1 Phase 92
208-460 Volt, 50-60 Hz, 3 Phase 93
Conveyor Side Loader/Drain Quench Schematics 94
Exhaust Fan Hook-Up Schematics 95
VII. JACKSON MAINTENANCE & REPAIR CENTERS 96
TABLE OF CONTENTS
iv
1
SECTION 1:
SPECIFICATION INFORMATION
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 1: SPECIFICATION INFORMATION
OPERATING CHARACTERISTICS
2
RACKS PER HOUR:
AJX-44, 66, 80, 54, 76, 90 (High Temp) 225
AJX-44, 66, 80, 54, 76, 90 (Low Temp) 209
DISHES OR GLASSES PER HOUR:
AJX-44, 66, 80, 54, 76, 90 (High Temp) 5625
AJX-44, 66, 80, 54, 76, 90 (Low Temp) 5225
PREWASH TANK CAPACITY (GALLONS):
AJX-66, 76 17.25
AJX-80, 90 17.25
WASH TANK CAPACITY (GALLONS):
AJX-44, 66, 80, 54, 76, 90 20.4
PREWASH PUMP CAPACITY (GPM):
AJX-66, 76 120
AJX-80, 90 270
WASH PUMP CAPACITY
GALLONS PER MINUTE (ALL MODELS): 270
VENTING REQUIREMENTS (CFM)(100% CAP.):
INPUT END 200
OUTPUT END 400
TOTAL 600
CONVEYOR SPEED (FPM):
AJX-44, 66, 80, 54, 76, 90 (High Temp) 6.2
AJX-44, 66, 80, 54, 76, 90 (Low Temp) 5.75
GALLONS PER RACK:
AJX-44, 66, 80, 54, 76, 90 (High Temp) .69
AJX-44, 66, 80, 54, 76, 90 (Low Temp) .79
WATER TEMPERATURES:
AJX-44, 66, 80, 54, 76, 90 MODELS:
PREWASH (RECOMMENDED)(AJX-66,76,80,90) 110-140°F
WASH (MINIMUM) 160°F
RINSE (MINIMUM) 180°F
FLOW PRESSURE (PSI) 15
FLOWRATE (GPM):
AJX-44, 66, 80, 54, 76, 90 (High Temp) 2.57
AJX-44, 66, 80, 54, 76, 90 (Low Temp) 2.74
STEAM COIL TANK HEAT (TS MODELS ONLY):
STEAM INLET PRESSURE (PSIG) 10-20
STEAM CONNECTION NPT 3/4”
CONSUMPTION @ 15 PSIG (lbs/hr): 60
MOTOR ELECTRICAL CHARACTERISTICS:
DRIVE MOTOR HP 1/4
WASH MOTOR HP 2
PREWASH MOTOR HP:
AJX-66CE/CS & AJX-76CE/CS MODELS 1
AJX-80CE/CS & AJX-90CE/CS MODELS 2
NOTE: Always refer to the machine data plate for specific
electrical and water requirements. The material provided
on this page is for reference only and may be subject to
change without notice.
RINSE
HEATER
MODEL VOLTS PH RAHZ TINGS AMPS CIRCUIT
AJX-44CE 208 1 60 N/A 96.8 A 125 AMP
AJX-44CE 230 1 60 N/A 88.6 A 125 AMP
AJX-44CE 208 3 60 N/A 56.7 A 80 AMP
AJX-44CE 230 3 60 N/A 51.9 A 70 AMP
AJX-44CE 460 3 60 N/A 26.0 A 35 AMP
AJX-44CS 208 1 60 N/A 10.3 A 15 AMP
AJX-44CS 230 1 60 N/A 10.3 A 15 AMP
AJX-44CS 208 3 60 N/A 6.7 A 15 AMP
AJX-44CS 230 3 60 N/A 6.7 A 15 AMP
AJX-44CS 460 3 60 N/A 3.4 A 15 AMP
AJX-66CE 208 1 60 N/A 102.8 A 150 AMP
AJX-66CE 230 1 60 N/A 94.6 A 125 AMP
AJX-66CE 208 3 60 N/A 60.1 A 80 AMP
AJX-66CE 230 3 60 N/A 55.3 A 70 AMP
AJX-66CE 460 3 60 N/A 27.7 A 35 AMP
AJX-66CS 208 1 60 N/A 16.3 A 25 AMP
AJX-66CS 230 1 60 N/A 16.3 A 25 AMP
AJX-66CS 208 3 60 N/A 10.1 A 15 AMP
AJX-66CS 230 3 60 N/A 10.1 A 15 AMP
AJX-66CS 460 3 60 N/A 5.1 A 15 AMP
AJX-80CE 208 1 60 N/A 105.3 A 150 AMP
AJX-80CE 230 1 60 N/A 97.1 A 125 AMP
AJX-80CE 208 3 60 N/A 62.3 A 80 AMP
AJX-80CE 230 3 60 N/A 57.5 A 80 AMP
AJX-80CE 460 3 60 N/A 28.8 A 40 AMP
AJX-80CS 208 1 60 N/A 18.8 A 25 AMP
AJX-80CS 230 1 60 N/A 18.8 A 25 AMP
AJX-80CS 208 3 60 N/A 12.3 A 20 AMP
AJX-80CS 230 3 60 N/A 12.3 A 20 AMP
AJX-80CS 460 3 60 N/A 6.2 A 15 AMP
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 1: SPECIFICATION INFORMATION
ELECTRICAL REQUIREMENTS
3
NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed-trip cir-
cuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is displayed
here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable
national and local codes. These numbers are provided in this manual simply for reference and may change without notice at
any given time.
AMPS CIRCUIT
82.4 A 125 AMP
75.5 A 100 AMP
48.4 A 60 AMP
44.4 A 60 AMP
22.3 A 30 AMP
10.3 A 15 AMP
10.3 A 15 AMP
6.7 A 15 AMP
6.7 A 15 AMP
3.4 A 15 AMP
88.4 A 125 AMP
81.5 A 125 AMP
51.8 A 70 AMP
47.8 A 60 AMP
24.0 A 30 AMP
16.3 A 25 AMP
16.37 A 25 AMP
10.1 A 15 AMP
10.1 A 15 AMP
5.1 A 15 AMP
90.9 A 125 AMP
84.0 A 125 AMP
54.0 A 70 AMP
50.0 A 70 AMP
25.0 A 30 AMP
18.8 A 25 AMP
18.8 A 25 AMP
12.3 A 20 AMP
12.3 A 20 AMP
6.2 A 15 AMP
With 18kW Wash
Tank Heater
With 15kW Wash
Tank Heater
RINSE
HEATER
MODEL VOLTS PH RAHZ TINGS AMPS CIRCUIT
AJX-54CE 208 1 60 N/A 96.8 A 125 AMP
AJX-54CE 230 1 60 N/A 88.6 A 125 AMP
AJX-54CE 208 3 60 N/A 56.7 A 80 AMP
AJX-54CE 230 3 60 N/A 51.9 A 70 AMP
AJX-54CE 460 3 60 N/A 26.0 A 35 AMP
AJX-54CS 208 1 60 N/A 10.3 A 15 AMP
AJX-54CS 230 1 60 N/A 10.3 A 15 AMP
AJX-54CS 208 3 60 N/A 6.7 A 15 AMP
AJX-54CS 230 3 60 N/A 6.7 A 15 AMP
AJX-54CS 460 3 60 N/A 3.4 A 15 AMP
AJX-76CE 208 1 60 N/A 102.8 A 150 AMP
AJX-76CE 230 1 60 N/A 94.6 A 125 AMP
AJX-76CE 208 3 60 N/A 60.1 A 80 AMP
AJX-76CE 230 3 60 N/A 55.3 A 70 AMP
AJX-76CE 460 3 60 N/A 27.7 A 35 AMP
AJX-76CS 208 1 60 N/A 16.3 A 25 AMP
AJX-76CS 230 1 60 N/A 16.3 A 25 AMP
AJX-76CS 208 3 60 N/A 10.1 A 15 AMP
AJX-76CS 230 3 60 N/A 10.1 A 15 AMP
AJX-76CS 460 3 60 N/A 5.1 A 15 AMP
AJX-90CE 208 1 60 N/A 105.3 A 150 AMP
AJX-90CE 230 1 60 N/A 97.1 A 125 AMP
AJX-90CE 208 3 60 N/A 62.3 A 80 AMP
AJX-90CE 230 3 60 N/A 57.5 A 80 AMP
AJX-90CE 460 3 60 N/A 28.8 A 40 AMP
AJX-90CS 208 1 60 N/A 18.8 A 25 AMP
AJX-90CS 230 1 60 N/A 18.8 A 25 AMP
AJX-90CS 208 3 60 N/A 12.3 A 20 AMP
AJX-90CS 230 3 60 N/A 12.3 A 20 AMP
AJX-90CS 460 3 60 N/A 6.2 A 15 AMP
AMPS CIRCUIT
82.4 A 125 AMP
75.5 A 100 AMP
48.4 A 60 AMP
44.4 A 60 AMP
22.3 A 30 AMP
10.3 A 15 AMP
10.3 A 15 AMP
6.7 A 15 AMP
6.7 A 15 AMP
3.4 A 15 AMP
88.4 A 125 AMP
81.5 A 125 AMP
51.8 A 70 AMP
47.8 A 60 AMP
24.0 A 30 AMP
16.3 A 25 AMP
16.37 A 25 AMP
10.1 A 15 AMP
10.1 A 15 AMP
5.1 A 15 AMP
90.9 A 125 AMP
84.0 A 125 AMP
54.0 A 70 AMP
50.0 A 70 AMP
25.0 A 30 AMP
18.8 A 25 AMP
18.8 A 25 AMP
12.3 A 20 AMP
12.3 A 20 AMP
6.2 A 15 AMP
With 18kW Wash
Tank Heater
With 15kW Wash
Tank Heater
AJ-44T Series Technical Manual 7610-003-07-21
Issued: 03-21-2006 Revised: 01-30-2009
SECTION 1: SPECIFICATION INFORMATION
ELECTRICAL REQUIREMENTS (CONTINUED)
4
Left to Right
Drive
Unit
Left Side
Drive
Unit
Front View Right Side
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1
2
[15mm]
84 [2134mm]
75
1
2
[1919mm]
62
1
2
[1590mm]
34 [864mm]
29 [737mm] 6 [152mm] 7
1
2
[193mm]
21 [533mm]
25 [635mm]
25 [635mm]
10 [254mm]
7 [178mm]
D
E
A
C
AB
18
1
2
[467mm]
25 [635mm]
4 1/2 [114mm]
4 [102mm]
Table to Table
Overall
With Doors Open
Rear of
Machine
Dish Clearance
14 [356mm]
Minimum
10" High
Table
Backsplash
Scrap
Trough
7
1
2
[190mm]
C
B
Legend
A - Machine water inlet 3/4" NPT,
180°F Hi-temp,140°F Low-temp
minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
44 [1118mm]
52 [1321mm]
60 [1524mm]
60
1
4
[1530mm]
8 [203mm]
8 [203mm]
14 [355mm]
Scrap
Trough
Minimum
21 [533mm]
B
12 [307mm]
65
1
2
[1667mm]
1 [25mm]
66
1
2
[1692mm]
13
3
4
[346mm]
7 [178mm]
SECTION 1: SPECIFICATION INFORMATION
AJX-44 ELECTRIC - LEFT TO RIGHT
5
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Right to Left
Drive
Unit
Left Side
Drive
Unit
Front View Right Side
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1
2
[15mm]
84 [2134mm]
75
1
2
[1919mm]
62
1
2
[1590mm]
34 [864mm]
29 [737mm]
6 [152mm]
7
1
2
[193mm]
21 [533mm]
25 [635mm]
25 [635mm]
10 [254mm]
7 [178mm]
D
E
A
C
A
B
18
1
2
[467mm]
25 [635mm]
4 1/2 [114mm]
4 [102mm]
Table to Table
Overall
With Doors Open
Rear of
Machine
Dish Clearance
7
1
2
[190mm]
C
B
Legend
A - Machine water inlet 3/4" NPT,
180°F Hi-temp,140°F Low-temp
minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
44 [1118mm]
52 [1321mm]
60 [1524mm]
60
1
4
[1530mm]
8 [203mm]
8 [203mm]
21 [533mm]
B
12 [307mm]
65
1
2
[1667mm]
1 [25mm]
66
1
2
[1692mm]
13
3
4
[349mm]
7 [178mm]
A
SECTION 1: SPECIFICATION INFORMATION
AJX-44 ELECTRIC - RIGHT TO LEFT
6
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Left to Right
Drive
Unit
Left Side
Drive
Unit
Front View Right Side
3/4" (19 mm)
Table Turndown
Flange 3/4" Max 21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1
2 [15mm]
84 [2134mm]
751
2 [1919mm]
621
2 [1590mm]
34 [864mm]
29 [737mm] 6 [152mm]
81
2 [218mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
10 [254mm]
7 [178mm]
D
E
A
C
B
181
2 [467mm]
4 [102mm]
Table to Table
Overall
With Doors Open
Rear of
Machine
Dish Clearance
14 [356mm]
Minimum
10" High
Table
Backsplash
Scrap
Trough
71
2 [190mm]
C
B
Legend
A - Machine water inlet 3/4" NPT 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
601
4 [1530mm]
8 [204mm]
7 [178mm]
10 [254mm]
121
2 [316mm]
G
F
171
2 [445mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [637mm]
4 1/2 [114mm]
44 [1118mm]
52 [1321mm]
60 [1524mm]
8 [204mm]
14 [355mm]
Scrap
Trough
Minimum
21 [535mm] B
1 [25mm]
665
8 [1692mm]
651
2 [1665mm]
135
8 [346mm]
A
63
8 [162mm]
115
8 [295mm]
153
4 [400mm]
163
8 [417mm]
43 [1092mm]
111
4 [285mm]
135
8 [345mm]
233
4 [604mm]
38 [966mm]
61
4 [159mm]
57
8 [148mm]
43
8 [110mm]
85
8 [218mm]
H
J
L
M
K
L H J
M
F
SECTION 1: SPECIFICATION INFORMATION
AJX-44 STEAM - LEFT TO RIGHT
7
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Right to Left
Drive
Unit
Left Side
Drive
Unit
Front View Right Side
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1
2
[15mm]
84 [2134mm]
75
1
2
[1919mm]
62
1
2
[1590mm]
34 [864mm]
29 [737mm] 6 [152mm]
8
1
2
[218mm]
21 [533mm]
25 [635mm]
12 [307mm
25 [635mm]
10 [254mm]
7 [178mm]
D
E
A
C
B
18
1
2
[467mm]
4 [102mm]
Table to Table
Overall
With Doors Open
Rear of
Machine
Dish Clearance
7
1
2
[190mm] C
B
Legend
A - Machine water inlet 3/4" NPT 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
60
1
4
[1530mm]
8 [204mm]
7 [178mm]
10 [254mm]
12
1
2
[316mm]
G
F
17
1
2
[445mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [637mm]
4 1/2 [114mm]
44 [1118mm]
52 [1321mm]
60 [1524mm]
8 [204mm]
21 [535mm]
B
1 [25mm]
66
5
8
[1692mm]
65
1
2
[1665mm
13
5
8
[346mm]
A
6
3
8
[162mm]
11
5
8
[295mm]
15
3
4
[400mm]
16
3
8
[417mm]
43 [1092mm]
11
1
4
[285mm]
13
5
8
[345mm]
23
3
4
[604mm]
38 [966mm]
6
1
4
[159mm]
5
7
8
[148mm]
4
3
8
[110mm]
8
5
8
[218mm]
H
JL
M
K
LH
J
M
F
SECTION 1: SPECIFICATION INFORMATION
AJX-44 STEAM - RIGHT TO LEFT
8
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Drive
Unit
Left Side
Drive
Unit
661
2 [1692mm]
3 [79mm]
1
2 [15mm]
84 [2134mm]
751
2 [1919mm]
601
4 [1530mm]
29 [737mm]
101
4 [260mm] 6 [152mm]
10 [254mm]
7 [178mm]
D
E
A
C
C
G
B
4 [102mm] 8 [206mm]
24 [609mm]
41 [1040mm]
F A
18 [457mm]
27 [687mm]
G
F
231
2 [598mm]
Front View Right Side
34 [864mm]
81
2 [217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
With Doors Open
Rear of
Machine
14 [356mm]
Minimum
10" High
Table
Backsplash
Scrap
Trough
Base Unit
Overall
Prewash Plan View Section
with Cold Water Thermostat
163
4 [425mm]
161
4 [415mm] F
G
6 [152mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Minimum
Scrap
Trough
14 [355mm]
25 [635mm]
21 [533mm] 8 [203mm]
Left to Right
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
82 [2086mm]
74 [1883mm]
44 [1121mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max 21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1 [25mm]
621
2 [1590mm]
661
4 [1684mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
B
F
22 [559mm]
Prewash
66 [1679mm] Table to Table
SECTION 1: SPECIFICATION INFORMATION
AJX-66 ELECTRIC - LEFT TO RIGHT
9
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
C
Right Side
34 [864mm]
8
1
2
[217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
Drive
Unit
Left Side
66
1
2
[1692mm]
3 [79mm]
1
2
[15mm]
84 [2134mm]
A
G
F
With Doors Open
Rear of
Machine
6 [152mm]
Right to Left
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
1 [25mm]
Drive
Unit
Front View
75
1
2
[1919mm]
62
1
2
[1590mm]
29 [737mm] 6 [152mm]
10 [254mm]
C
A B
4 [102mm]
7 [178mm]
D
E
8 [203mm]
42 [1067mm]
41 [1041mm]
24 [610mm]
10
1
4
[260mm]
F
24 [610mm]
G
23
1
2
[599mm]
60
1
4
[1530mm]
66
1
4
[1684mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [635mm]
4 1/2 [114mm]
8
1
4
[210mm]
21 [533mm]
B
A F
Table to Table
Overall
Prewash Plan View Section
with Cold Water Thermostat
16
3
4
[425mm]
16
1
4
[415mm]
F
G
82 [2086mm]
74 [1883mm]
66 [1679mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max 21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
22 [559mm]44 [1121mm]
Base Unit Prewash
SECTION 1: SPECIFICATION INFORMATION
AJX-66 ELECTRIC - RIGHT TO LEFT
10
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Drive
Unit
Left Side
Drive
Unit
66
1
2
[1692mm]
3 [79mm]
1
2
[15mm]
84 [2134mm]
75
1
2
[1919mm]
60
1
4
[1530mm]
29 [737mm]
24 [610mm]
10
1
4
[260mm]
17
1
2
[445mm]
6 [152mm]
10 [254mm]
7 [178mm]
D
E
A
C
C
O
B
4 [102mm]
8 [206mm]
G
24 [609mm]
41 [1040mm]
N A
18 [457mm]
27 [687mm]
O
N
23
1
2
[598mm]
Front View Right Side
34 [864mm]
8
1
2
[217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
With Doors Open
Rear of
Machine
14 [356mm]
Minimum
10" High
Table
Backsplash
Scrap
Trough
Table to Table
Overall
Prewash Plan View Section
with Cold Water Thermostat
16
3
4
[425mm]
16
1
4
[415mm] N
O
6 [152mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Minimum
Scrap
Trough
14 [355mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [635mm]
21 [533mm] 8 [203mm]
82 [2086mm]
74 [1883mm]
66 [1679mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
Left to Right
Legend
A - Machine water inlet 3/4" NPT 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
N - Prewash water inlet 3/4" NPT
110°F-140°F
O - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
B
38 [966mm]
11
1
4
[285mm]
13
1
2
[345mm]
23
3
4
[604mm]
13
1
2
[345mm] 4
1
4
[110mm]
5
3
4
[148mm]
8
1
2
[218mm]
6
1
4
[159mm]
M
K
LJ
12
1
2
[316mm]
F
16
3
8
[417mm]
15
3
4
[400mm]
11
5
8
[295mm]
6
3
8
[162mm]
M
JH
L
43 [1092mm]
62
1
2
[1590mm]
1 [25mm]
66
1
4
[1684mm]
F
H
44 [1121mm]22 [559mm]
Base UnitPrewash
SECTION 1: SPECIFICATION INFORMATION
AJX-66 STEAM - LEFT TO RIGHT
11
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
C
Right Side
34 [864mm]
8
1
2
[217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
Drive
Unit
Left Side
66
1
2
[1692mm]
3 [79mm]
1
2
[15mm]
84 [2134mm]
A
G
F
With Doors Open
Rear of
Machine
6 [152mm]
Right to Left
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
1 [25mm]
Drive
Unit
Front View
75
1
2
[1919mm]
62
1
2
[1590mm]
29 [737mm] 6 [152mm]
10 [254mm]
C
A B
4 [102mm]
7 [178mm]
D
E
8 [203mm]
42 [1067mm]
41 [1041mm]
24 [610mm]
10
1
4
[260mm]
F
24 [610mm]
G
23
1
2
[599mm]
60
1
4
[1530mm]
66
1
4
[1684mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [635mm]
4 1/2 [114mm]
8
1
4
[210mm]
21 [533mm]
B
A F
Table to Table
Overall
Prewash Plan View Section
with Cold Water Thermostat
16
3
4
[425mm]
16
1
4
[415mm]
F
G
82 [2086mm]
74 [1883mm]
66 [1679mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
22 [559mm]44 [1121mm]
Base Unit Prewash
12
1
2
[316mm]
F
H
JL
M
K
L
HJ
M
F
38 [966mm]
11
1
4
[285mm]
13
1
2
[345mm]
23
3
4
[604mm]
4
1
4
[110mm]
5
3
4
[148mm]
8
1
2
[218mm]
6
1
4
[159mm]
43 [1092mm]
17
1
2
[445mm]
6
1
2
[162mm]
11
1
2
[295mm]
15
3
4
[400mm]
16
1
2
[417mm]
G
27 [686mm]
SECTION 1: SPECIFICATION INFORMATION
AJX-66 STEAM - RIGHT TO LEFT
12
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Drive
Unit
Left Side
66
1
2
[1692mm]
3 [79mm]
1
2
[15mm]
84 [2134mm]
A
C
G
F
Right Side
34 [864mm]
8
1
2
[217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
With Doors Open
Rear of
Machine
Base Unit
Overall
Prewash Plan View Section
with Cold Water Thermostat
16
3
4
[425mm]
16
1
4
[415mm] F
G
6 [152mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Minimum
Scrap
Trough
14 [355mm]
25 [635mm]
21 [533mm] 8 [203mm]
Left to Right
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
88 [2238mm]
44 [1121mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max 21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1 [25mm]
66
1
4
[1684mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
B
F
36 [914mm]
Prewash
Table to Table
96 [2441mm]
80 [2035mm]
Front View
75
1
2
[1919mm]
60
1
4
[1530mm]
2
1
2
[61mm]
29 [737mm]
38 [966mm]
10
1
4
[260mm] 6 [152mm]
10 [254mm]
7 [178mm]
D
E
C
A B
41 [1039mm]
8 [206mm]
G
24 [610mm]
23
1
2
[600mm]
G
18 [457mm]
41 [1043mm]
4 [102mm]
Drive
Unit
F
14 [356mm]
Minimum
10" High
Table
Backsplash
Scrap
Trough
SECTION 1: SPECIFICATION INFORMATION
AJX-80 ELECTRIC - LEFT TO RIGHT
13
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
C
Right Side
34 [864mm]
81
2 [217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
Drive
Unit
Left Side
661
2 [1692mm]
3 [79mm]
1
2 [15mm]
84 [2134mm]
A
G
F
With Doors Open
Rear of
Machine
6 [152mm]
Right to Left
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
1 [25mm]
661
4 [1684mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [635mm]
4 1/2 [114mm]
81
4 [210mm]
21 [533mm]
B
A F
Table to Table
Overall
Prewash Plan View Section
with Cold Water Thermostat
163
4 [425mm]
161
4 [415mm]
F
G
88 [2238mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
44 [1121mm]
Base Unit Prewash
36 [914mm]
96 [2441mm]
80 [2035mm]
Front View
751
2 [1921mm]
621
2 [1590mm]
29 [734mm]
6 [152mm]
10 [254mm]
A B
41 [1042mm]
C
231
2 [598mm]
24 [611mm]
G
42 [1069mm]
4 [102mm]
Drive
Unit
F
D
E
8 [203mm]
41 [1041mm]
7 [178mm]
601
4 [1529mm]
SECTION 1: SPECIFICATION INFORMATION
AJX-80 ELECTRIC - RIGHT TO LEFT
14
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
Drive
Unit
Left Side
661
2 [1692mm]
3 [79mm]
1
2 [15mm]
84 [2134mm]
A
C
O
N
Right Side
34 [864mm]
81
2 [217mm]
21 [533mm]
25 [635mm]
12 [307mm]
25 [635mm]
B
Dish Clearance
With Doors Open
Rear of
Machine
Base Unit
Overall
Prewash Plan View Section
with Cold Water Thermostat
163
4 [425mm]
161
4 [415mm] N
O
6 [152mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Minimum
Scrap
Trough
14 [355mm]
25 [635mm]
21 [533mm] 8 [203mm]
Left to Right
88 [2238mm]
44 [1121mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max 21" (533 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Tub
Table
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
1 [25mm]
661
4 [1684mm]
B
N
36 [914mm]
Prewash
Table to Table
96 [2441mm]
80 [2035mm]
Front View
751
2 [1919mm]
601
4 [1530mm]
21
2 [61mm]
29 [737mm]
38 [966mm]
101
4 [260mm] 6 [152mm]
10 [254mm]
7 [178mm]
D
E
C
A B
41 [1039mm]
8 [206mm]
G
24 [610mm]
231
2 [600mm]
O
18 [457mm]
41 [1043mm]
4 [102mm]
Drive
Unit
N
14 [356mm]Minimum
10" High
Table
Backsplash
Scrap
Trough
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
38 [966mm]
111
4 [285mm]
131
2 [345mm]
233
4 [604mm]
131
2 [345mm] 41
4 [110mm]
53
4 [148mm]
81
2 [218mm]
61
4 [159mm]
M
K
LJ
F
H
171
2 [445mm]
121
2 [316mm]
F
163
8 [417mm]
153
4 [400mm]
115
8 [295mm]
63
8 [162mm]
M
J
H
L
43 [1092mm]
Legend
A - Machine water inlet 3/4" NPT 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
N - Prewash water inlet 3/4" NPT
110°F-140°F
O - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
SECTION 1: SPECIFICATION INFORMATION
AJX-80 STEAM - LEFT TO RIGHT
15
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 1: SPECIFICATION INFORMATION
AJX-80 STEAM - RIGHT TO LEFT
16
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 1: SPECIFICATION INFORMATION
SIDE LOADER (LEFT TO RIGHT) DIMENSIONS
17
NOTE: ALL DIMENSIONS ARE TYPICAL.
23” or 30” depending on
the width of the side loader.
CONVEYOR
DISHWASHER
LENGTH
8” or 15” depending on the
width of the side loader.
4 1/2”
MINIMUM
25”
DISHWASHER 5”
12 1/2”
14 1/2”
29”
1 1/2” TABLE
ROLL
20 3/4”
OPENING
1”
A A
1/2”
MINIMUM
1/2”
DISHTABLE
USE SILICONE
BETWEEN
TABLE AND LIP
OF SIDE
LOADER TO
PREVENT LEAK-
AGE.
WALL OF SIDE
LOADER
SECTION “A-A”
CENTER-LINE
DISHMACHINE
SPLASH SHIELD
VENT CONNECTION
OPENING
1 1/2” DRAIN. CONNECTED
TO DISHMACHINE DRAIN
LINE
CONVEYOR
DISHMACHINE
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 1: SPECIFICATION INFORMATION
SIDE LOADER (RIGHT TO LEFT) DIMENSIONS
18
NOTE: ALL DIMENSIONS ARE TYPICAL.
14 1/2”
29”
8” or 15” depending on the
width of the side loader.
23” or 30” depending on
the width of the side loader.
CONVEYOR
DISHMACHINE
LENGTH
4 1/2”
MINIMUM
12 1/2”
25”
DISHWASHER
5”
1 1/2” TABLE
ROLL
20 3/4”
OPENING 1”
1/2”
MINIMUM
DISHTABLE
1/2”
WALL OF SIDE
LOADER
USE SILICONE
BETWEEN TABLE
AND LIP OF SIDE
LOADER TO PRE-
VENT LEAKAGE
SECTION “A-A”
CONVEYOR
DISHMACHINE
CENTER LINE
DISHMACHINE
VENT CONNECTION
OPENING
SPLASH
SHIELD
AA
1 1/2” DRAIN. CONNECTED TO
DISHMACHINE DRAIN LINE
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 1: SPECIFICATION INFORMATION
SIDE LOADER (INSTALLED) DIMENSIONS
19
Refer to chart above.
34”
23” or 30” depending
on the width of the
side loader.
10”
4”
23” SIDE LOADER DIMENSIONS
30” SIDE LOADER DIMENSIONS
MODEL
AJX-44
AJX-66
AJX-80
AJX-54
AJX-76
AJX-90
MODEL
AJX-44
AJX-66
AJX-80
AJX-54
AJX-66
AJX-80
DIMENSIONS
75”
97”
111”
85”
107”
121”
DIMENSIONS
82”
104”
118”
92”
114”
128”
(Left to Right installation shown for reference.)
NOTE: ALL DIMENSIONS ARE TYPICAL.
20
SECTION 2:
INSTALLATION & OPERATION
INSTRUCTIONS
NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMA-
CHINES ONLY. THERE ARE SEPARATE DIRECTIONS FOR THE GAS BOOSTER.
VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi-
cator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away
the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undam-
aged condition. However, rough handling by carriers or others may result in damage to the unit while in transit. If such a situ-
ation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to
inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of receiving
the machine. Also, contact the dealer through which you purchased the unit.
UNPACKING THE DISHMACHINE: The machine should be unboxed and removed from shipping pallet prior to being installed.
Open the front door and remove all of the packing materials. Once unpacked, ensure that there are no missing parts from the
machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson immediately.
LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is
important to prevent any damage to the machine during operation and to ensure the best results
when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair
of channel locks or by hand if the unit can be raised safely. Ensure that the unit is level from side
to side and from front to back before making any connections. You will be able to adjust the over-
all height of the unit by turning the bullet feet from between 75-1/2” to 76-1/2”.
PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local,
state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed
prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that
may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in
the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer.
Water hardness should be a maximum of 6 grains per gallon. Harder water should be treated prior to using the machine. Iron
in the water supply can cause staining. A filter designed to remove iron from the supply water is highly recommended for sup-
plies in excess of 0.1 ppm (parts per million).
CONNECTING THE DRAIN LINE: The drain for the models covered in this
manual are gravity discharge drains. All piping from the machine to the drain
must be a minimum 1 1/2” NPT and shall not be reduced. There must also be
an air gap between the machine drain line and the floor sink or drain. If a grease
trap is required by code, it should have a flow capacity of 30 gallons per minute.
WATER SUPPLY CONNECTION: Ensure that you have read the section enti-
tled “PLUMBING THE DISHMACHINE” above before proceeding. The supply
water temperature must meet the minimum requirements listed on the machine
data plate. Install the water supply line (1/2” pipe size minimum) to the dishma-
chine line strainer. It is recommended that a water shut-off valve be installed in
the water line between the main supply and the machine to allow access for ser-
vice. The water supply line is to be capable of 15 to 20 PSI “flow” pressure at
the recommended temperature indicated on the data plate.
If the water level is too low or too high, check the incoming water pressure. It should be 20 ± 5 PSI. Too high of pressure results
in too much water; too low of pressure results in too little water. To adust the regulator, loosen the nut at the top, this will allow
you to screw or unscrew the adjustment. With a screwdriver, turn the adjuster clockwise to increase pressure or counter clock-
wise to decrease it.
Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and
services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.
It is also recommended that a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer
(hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
21
Adjusting screw
Locking nut
Incoming Plumbing Connection
STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source
of heat for wash tank water. The machines come with lines by which outside source steam needs to be connected. Connect all
incoming steam lines in accordance with the steam booster manufacturer’s instructions. Ensure that all applicable codes and
regulations are adhered to. See machine data plate for information concerning steam flow pressure.
PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been
installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.
ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the
National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.
Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the
circuit.
The dishmachine data plate is located on the right side and to the front of the machine. Refer to the data plate for machine
operating requirements, machine voltage, total amperage load and serial number.
To install the incoming power lines, open the control box. Install conduit into the pre-punched holes in the back of the control
box. Route power wires and connect to power block and grounding lug. Install the service wires (L1, L2, and L3 (3 phase only))
to the appropriate terminals as they are marked on the terminal
block. Install the grounding wire into the lug provided. Tighten
the connections. It is recommended that “DE-OX” or another
similar anti-oxidation agent be used on all power connections.
VOLTAGE CHECK: Ensure that the power switch is in the OFF
position and apply power to the dishmachine. Check the incom-
ing power at the terminal block and ensure it corresponds to the
voltage listed on the data plate. If not, contact a qualified service
agency to examine the problem. Do not run the dishmachine if
the voltage is too high or too low. Shut off the service breaker
and mark it as being for the dishmachine. Advise all proper per-
sonnel of any problems and of the location of the service break-
er. Replace the control box cover and tighten down the screws.
VENTILATION OF DISHMACHINE: The dishmachine should be
located with provisions for venting into an adequate exhaust
hood or ventilation system. This is essential to permit efficient
removal of the condensation exhaust. Ensure that the exhaust
system is acceptable in accordance with all applicable codes
and standards.
NOTE: Any damage that is caused by steam or moisture due
to improper ventilation is NOT covered under the warranty.
This units covered in this manual have the following exhaust requirements:
Load End: 200 CFM
Unload End: 400 CFM
The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to.
ELECTRIC HEAT: The thermostats for the machines covered in this manual are factory set. They should not be adjusted except
by an authorized service agent.
CHEMICAL FEEDER EQUIPMENT: Detergent may be introduced into the unit through the removal of the bulkhead plug in the
rear of the tub and replacing it with the third party detergent injection fitting. Remove the bulkhead plug in the side of the tub to
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS (CONTINUED)
22
Incoming Power Connection
Decal showing
“L1”, “L2”, & “L3”
(3 phase models
only).
Terminal Block
install the detergent concentration probe.
For more information concerning detergent concerns, please refer to the page entitled “Detergent Control”.
The 1/8” brass plugs on the incoming plumbing rinse injector may be
removed to install sanitizer and rinse aid injection fittings.
All wires for the chemical injectors should
be routed through one
of the extra openings in
the back of the control
box.
Terminals in the control box marked “CVS” provide a constant voltage signal whenever the
drive motor is operating.
Terminals in the control box marked “DET” provide a voltage signal whenever the wash motor
is operating.
DELIMING OPERATIONS: In order to maintain the dishmachine at its optimum performance
level, it will be required to remove lime and corrosion deposits on a frequent basis. A delim-
ing solution should be available from your detergent supplier. Read and follow all instructions
on the label of the deliming solution.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS (CONTINUED)
23
Aid Connection Points
Back of Control Box
Detergent Connection Point
(Machine rear view)
Brass Plug
Brass Plugs
To proceed with the deliming operation, fill the dishmachine and add the correct amount of deliming solution as recommended
by the deliming solution manufacturer. The water capacity of the various tanks of the dishmachine can be verified on the spec-
ification sheet(s) of this manual.
Perform the following operations to delime the dishmachine:
1. Turn the NORMAL/DELIME switch on the back of the control box to the DELIME position.
2. Disconnect or turn off all chemical feeder pumps.
3. Close all doors (after adding the deliming solution).
4. Run the machine for the recommended period of time.
5. Turn the unit off and open the doors.
6. Wait five minutes, then inspect the inside of the machine. If the machine is not delimed, run another time cycle as per the
deliming solution’s instructions.
7. When clean, drain and re-fill the machine.
8. Run in MANUAL for 10 minutes to remove residual deliming solution.
9. Drain and re-fill the machine.
This equipment is not recommend for use with deionized water or other aggressive fluids. Use of deionized water or
other aggressive fluids will result in corrosion and failure of materials and components. Use of deionized water or
other aggressive fluids will void the manufacturer's warranty.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
DELIMING OPERATIONS
24
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 10-06-2009
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
CURTAIN INSTALLATION DIAGRAMS
25
XL
24.5"
XL
24.5"
S
12"
L
21"
S
12"
LR
S
12"
L
21"
S
12"
XL
24.5"
XL
24.5"
RL
R
L
L R
S
12"
XL
24.5"
L
21"
S
12"
XL
24.5" S
12"
S
12"
S
12"
S
12"
XL
24.5"
XL
24.5"
L
21"
44 & 54
L-R
44 & 54
R-L
66,76,80,90
L-R
66,76,80,90
R-L
Please refer to the chart for
placement of the curtains.
NOTE
When machine is a Low Hood,
replace “XL” curtains with “L” curtains.
PART NUMBERS
“XL” 08415-002-47-37
“L” 08415-131-73-45
“S” 08415-131-73-44
Curtain Rod 05700-021-73-43
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
SIDE LOADER INSTALLATION & OPERATION INSTRUCTIONS
26
This accessory assists in the delivery of a full dish rack from the break down (scrapping) table to the dishmachine. It will con-
vert the direction of travel 90 . Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional°
installation required for this option. As it is operated mechanically by the dishwasher it does not require any plumbing or elec-
trical connections.
This Side Loader does not require or add any additional electrical or mechanical devices to the unit which could create opera-
tional or maintenance problems. As designed the drive mechanism is powered by the conveyor drive motor on the dishma-
chine. An extension on the pawl bar provides the drive to push the racks into the unit.
PREPARATION: Before proceeding with the start-up of the unit, verify that the Side Loader pan strainer is installed.
WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware
may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine
is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether
of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are
good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not
hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria
that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.
WASHING A RACK OF WARE: Once a rack is fully loaded it should be positioned against the front of the dish table. The rack
should then be moved into the Side Loader until it activates the actuator switch. Once the the machine is started, it should pull
the rack through the machine and push it out the unload end. Once a rack has started through, you may put another rack in.
OPERATIONAL INSPECTION: Based upon usage, the pan strainer may become clogged with soil and debris as the workday
progresses. Operators should regularly inspect the pan strainer to ensure it has not become clogged. If the strainer does
become clogged, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainer at regu-
lar intervals or as required by work load.
SHUTDOWN AND CLEANING: At the end of the workday, remove the pan strainer and clean as required. Wipe out the inside
of the Side Loader and then reinsert the strainer.
PREPARATION: Before proceeding with the start-up of the unit, verify the following:
1. Close door(s) on dishmachine.
2. Close the drain valve(s).
POWER UP (ELECTRICALLY-HEATED MODELS): To energize the unit, turn on the power at the service breaker. The volt-
age should have been previously verified as being correct. If not, the voltage will have to be verified.
POWER UP (STEAM-HEATED MODELS): To energize the unit, turn on the power at the service breaker. The voltage should
have been previously verified as being correct. If not, the voltage will have to be verified. Ensure that the steam service is con-
nected and that steam is flowing to the machine. Without steam, the water will not reach the required minimum temperatures
that the machine is designed to operate at.
FILLING THE WASH TUB: Ensure that the delime switch is in the NORMAL position, and place the power switch into the ON
position. The machine should fill automatically and shut off when the appropriate level is reached (just below the pan strainer).
The wash tub must be completely filled before operating the wash pump to prevent damage to the component. Once the wash
tub is filled, the unit is ready for operation.
Machines equipped with prewash sections should not be run without water in those sections. This can cause damage
to components.
WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware
may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine
is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose alto-
gether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-
soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so
that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all
of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed
in the machine.
DAILY MACHINE PREPARATION: Refer to the section entitled “PREPARATION” at the top of this page and follow the instruc-
tions there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the
expected workload.
WASHING A RACK OF WARE: To wash a rack, simply slide a rack of soiled ware into the load end of the machine. Once the
the machine is started, it should pull the rack through the machine and push it out the unload end. Once a rack has started
through, you may put another rack in.
OPERATIONAL INSPECTION: Based upon usage, the pan strainers may become clogged with soil and debris as the work-
day progresses. Operators should regularly inspect the pan strainers to ensure they have not become clogged. If the strainers
do, they will reduce the washing capability of the machine. Instruct operators to clean out the pan strainers at regular intervals
or as required by work load.
NOTE: On units equipped with prewash sections (AJX-66, AJX-76, AJX-80 & AJX-90), operators should also take the time to
inspect the prewash section strainers and clean them as required by workload.
SHUTDOWN AND CLEANING (ELECTRICALLY-HEATED MODELS): At the end of the workday, place the power switch in
the OFF position and open the door(s). Open the drain valves and allow the machine to drain completely. Remove the pawl bar
assembly (clean as required). Remove the pan strainers and, if equipped, the prewash strainers, run off sheets and scrap bas-
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
DISHMACHINE OPERATING INSTRUCTIONS
27
ket strainer. Remove the wash and, if equipped, the prewash arms and verify that the nozzles and arms are free from obstruc-
tions. Flush the arms with fresh water. Remove the pump suction strainers and clean out as required. Remove the rinse tray
assembly and clean. Remove the curtains and scrub with a mild detergent and warm water. Wipe out the inside of the unit and
then reassemble with the components previously removed.
SHUTDOWN AND CLEANING (STEAM-HEATED MODELS): At the end of the workday, place the power switch in the OFF
position, secure the flow of steam to the machine and open the door(s). Open the drain valves and allow the machine to drain
completely. Remove the pawl bar assembly (clean as required). Remove the pan strainers and, if equipped, the prewash strain-
ers, run off sheets and scrap basket strainer. Remove the wash and, if equipped, the prewash arms and verify that the nozzles
and arms are free from obstructions. Flush the arms with fresh water. Remove the pump suction strainers and clean out as
required. Remove the rinse tray assembly and clean. Remove the curtains and scrub with a mild detergent and warm water.
Wipe out the inside of the unit and then reassemble with the components previously removed.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
DISHMACHINE OPERATION INSTRUCTIONS (CONTINUED)
28
Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate.
Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe-
cialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll
understand what they are talking about.
First, you must understand that hard water greatly effects the performance of the dishmachine. Water hardness is the amount
of dissolved calcium and magnesium in the water supply. The more dissolved solids in the water, the greater the water hard-
ness. Hard water works against detergent, thereby causing the amount of detergent required for washing to increase. As you
use more detergent, your costs for operating the dishmachine will increase and the results will decrease. The solids in hard
water also may build-up as a scale on wash and rinse heaters, decreasing their ability to heat water. Water temperature is
important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This
is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type
of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.
Second, hard water may have you adding drying agents to your operating cycle to prevent spotting, when the real problem is
deposited solids on your ware. As the water evaporates off of the ware, the solids will be left behind to form the spotting and
no amount of drying agent will prevent this. Again, using treated water will undoubtedly reduce the occurrences of this prob-
lem.
Third, treated water may not be suitable for use in other areas of your operation. For instance, coffee made with soft water may
have an acid or bitter flavor. It may only be feasible to install a small treatment unit for the water going into the dishmachine
itself. Discuss this option with your qualified water treatment specialist.
Even after the water hardness problems have been solved, there still must be proper training of dishmachine operators in how
much detergent is to be used per cycle. Talk with your water treatment specialist and detergent vendor and come up with a
complete training program for operators. Using too much detergent has as detrimental effects as using too little. The proper
amount of detergent must be used for job. It is important to remember that certain menu items may require extra detergent by
their nature and personnel need to be made aware of this. Experience in using the dishmachine under a variety of conditions,
along with good training in the operation of the machine, can go a long way in ensuring your dishmachine operates as effi-
ciently as possible.
Certain dishmachine models require that chemicals be provided for proper operation and sanitization. Some models even
require the installation of third-party chemical feeders to introduce those chemicals to the machine. Jackson does not recom-
mend or endorse any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for
questions concerning these subjects.
Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accommodate
detergents in a certain sized container. If you have such a unit, remember to explain this to your chemical distributor upon first
contacting them.
As explained before, water temperature is an important factor in ensuring that your dishmachine functions properly. The data
plate located on each unit details what the minimum temperatures must be for either the incoming water supply, the wash tank
and the rinse tank, depending on what model of dishmachine you have installed. These temperatures may also be followed by
temperatures that Jackson recommends to ensure the highest performance from you dishmachine. However, if the minimum
requirements are not met, the chances are your dishes will not be clean or sanitized. Remember, a dish can look clean, but it
may not be sanitized. Instruct your dishmachine operators to observe the required temperatures and to report when they fall
below the minimum allowed. A loss of temperature can indicate a much larger problem such as a failed heater or it could also
indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed.
There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it
and that it operates at peak efficiency for many years. Discuss your concerns with your local chemical distributor and water
treatment specialist before there is a problem.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
DETERGENT CONTROL
29
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 12-01-2009
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
STRIKER PLATE LIMIT SWITCH INSTALLATION INSTRUCTIONS
30
TABLE LIMIT SWITCH THROUGH ROD HOLES
TABLE
SWITCH RODS
STRIKE PLATE
STRIKE PLATE BOLTS
MOUNTING BOLTS
TABLE BOTTOM
3.00
Ø0.75
Ø0.25 1.50
TABLE BOTTOM
1.875
INSTALL AT FAR END OF TABLE
1/3 RACK WIDTH
Installation Instructions:
1. Wiring: The switch is wired common and nor-
mally open because of the hinge design. By
interrupting the line in series with the door
switches, the dishmachine ceases to operate.
Refer to the machine schematic for details on
how to wire the switch.
2. Parts of the table switch are mounted in the
dishtable, at the end of the table and under the
table. See the drawing(s) for the relationship of
the switch to the table.
3. Move the limit switch as far down on the two
slots as possible and see that the limit switch is
straight on the base plate. This might require
adjustment of the nut on the connector for the
limit switch.
4. Then adjust the inside and the outside con-
nector nuts for the connector box so that it lines
up even with the limit switch and the base plate.
5. Tighten down the nuts for the seal so that
they are tight.
6. If you have any difficulty you might have to adjust the
connectors to the seal, screwing in or screwing out
until the installation is straight on the table and the limit
switch is actuated correctly by the rack.
Unless noted, all dimensions are in
inches.
2.88
31
SECTION 3:
PREVENTATIVE MAINTENANCE
The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However,
this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs
not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing main-
tenance on your dishmachine may void your warranty if it is still in effect, so if you have a question or concern, do not hesitate
to contact Jackson.
There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of
component failure has to do with prescrapping procedures. A dishmachine is not a garbage disposal; any large pieces of mate-
rial that are put into the machine shall remain in the machine until they are either broken up (after spreading out on your ware!)
or physically removed. Strainers are installed to help catch debris, but they do no good if they are clogged. Have operators reg-
ularly inspect the pan strainers to ensure (1) that they are free of soil and debris and (2) they are laying flat in the tub.
When cleaning out strainers, do NOT beat them on waste cans. The strainers are made of metal and can be forgiving; but once
severe damage is done, it is next to impossible for the strainer to work in the way it was designed to. Wipe out strainers with
a rag and rinse under a faucet if necessary. For stubborn debris, a toothpick should be able to dislodge any obstructions from
the perforations. Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub.
You may wish to also refer to the page entitled “Detergent Control” in order to learn more about how your water hardness will
effect the performance of your machine. Hard water makes dishmachines work harder and decreases efficiency.
Again, it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg-
er problems or even cause harm to the operator. If a problem is discovered; secure the dishmachine using proper shut down
procedures as listed in this manual and contact Jackson.
Some problems, however, may having nothing to do with the machine itself and no amount of preventative maintenance is
going to help. A common problem has to do with temperatures being too low. Verify that the water temperatures coming to your
dishmachine match the requirements listed on the machine data plate. There can be a variety of reasons why your water tem-
perature could be too low and you should discuss it with Jackson to determine what can be done.
By following the operating and cleaning instructions in this manual, you should get the most efficient results from your machine.
As a reminder, here are some steps to take to ensure that you are using the dishmachine the way it was designed to work:
1. Ensure that the water temperatures match those listed on the machine data plate.
2. Ensure that all strainers are in place before operating the machine.
3. Ensure that all wash and/or rinse arms are secure in the machine before operating.
4. Ensure that drains are closed/sealed before operating.
5. Remove as much soil from dishes by hand as possible before loading into racks.
6. Do not overfill racks.
7. Ensure that glasses are placed upside down in the rack.
8. Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations.
9. Clean out the machine at the end of every workday as per the instructions in the manual.
10. Always contact Jackson whenever a serious problem arises.
11. Follow all safety procedures, whether listed in this manual or put forth by local, state or national codes/regulations.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 3: PREVENTATIVE MAINTENANCE
PREVENTATIVE MAINTENANCE
32
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 3: PREVENTATIVE MAINTENANCE
33
LUBRICATION CHART FOR DRIVE GEAR
Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer
that is installed on the rack conveyors covered in this manual.
Ambient Temperature -30 - 15°F 16 - 50°F 51 - 95°F 51 - 95°F 96 - 131°F 96 - 131°F
Final Stage Worm Speed 1up to 2000 FPM up to 2000 FPM up to 450 FPM above 450 FPM up to 450 FPM above 450 FPM
ISO Viscosity Grade 220 460 680 460 680 460
AGMA Lubricant No. 5S #7 Compounded #8 Compounded #7 Compounded 8S 7S
Mobil SHC 630 600W Super Extra Hecla Super 600W Super SHC 636 SHC 634
Cylinder Cylinder
American Lubricants SHC-90W AGMA #7 Gear Oil AGMA #8 Gear Oil AGMA #7 Gear Oil N/A N/A
Castrol Tribol 800/220 Tribol 1105-7C Tribol 1105-8C Tribol 1105-7C Tribol 800/680 Tribol 800/460
Chevron Tegra 220 Cylinder Oil W460 Cylinder Oil W680 Cylinder Oil W460 Tegra 680 Tegra 460
Conoco Syncon R & O Inca Oil 460 Inca Oil 680 Inca Oil 460 N/A Syncon R & O
220 460
Exxon (Esso) Teresstic SHP220 Spartan EP 460 Spartan EP 680 Spartan EP 460 Teresstic SHP 680 Teresstic SHP
460
Fiske Brothers SPO-MG SPO-277 SPO-288 SPO-277 N/A N/A
Shell Omala RL 220 Valvata J 460 Valvata J 680 Valvata J 460 Omala RL 680 Omala RL 460
Texaco Pinnacle 220 Vanguard 460 Vanguard 680 Vanguard 460 Pinnacle 680 Pinnacle 460
(1) The sliding velocity in feet per minute (FPM) for standard ratios is determined by multiplying the speed of the worm in RPM by
the factor from the table below. For selecting proper lubricant, use the speed of the worm in the final stage (input RPM divided by
the first stage ratio).
Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that
is installed on the rack conveyors covered in this manual.
Lubrication & Maintenance:
Factory filling - WINSMITH speed reducers are oil filled at the factory to the proper level for the standard mounting position that you
will find it in on the unit. The oil level should be checked and adjusted (if necessary) prior to operation, using the oil level plug provided
and while the unit is oriented in its operating position.
Ambient temperature - If the operating ambient temperature is other than 51 - 95°F, then refer to the lubrication chart and refill the unit
with the correct grade based on actual ambient temperature and operating speed. See “Oil changing” below for additional information.
Oil changing - When changing the oil for any reason, it should be remembered that oils of various types may not be compatible.
Therefore, when changing to a different oil, it is recommended that the housing be completely drained and thoroughly flushed with a
light flushing oil prior to refilling with the appropriate lubricant. The oil level should be rechecked after a short period of operation and
adjusted, if necessary. When changing double reduction models, each housing should be drained and filled independently, even though
there may be a common level.
Initial oil change: The new oil in a speed reducer should be changed at the end of 250 hours of operation. This is equivalent
to 30 days of operation for 8 hours per day; 15 days of operation for 16 hours per day, or 10 days of operation for 24 hours per day.
Subsequent oil changes: Under normal conditions, after the initial oil change, the oil should be changed after every 2500
hours of operation, or every 6 months, whichever occurs first. Under severe conditions (rapid temperature changes, moist, dirty or cor-
rosive environment) it may be necessary to change oil at intervals of one to three months. Periodic examination of oil samples taken
from the unit will help establish the appropriate interval.
Synthetic oils: Synthetic lubricants can be advantageous over mineral oils in that they generally are more stable, have a much
longer life, and operate over a wider temperature range. These oils are appropriate for any application but are especially useful when
units are subjected to low start-up temperatures or high operating temperatures. However, continuous operation above 225°F may cause
damage to seals or other components. It is recommended that the initial oil be changed or filtered after the first 1500 hours of operation
to remove metal particles that accumulate during break-in. Subsequent oil changes should be made after 5000 hours operation if units
are operating in a clean environment. This can be extended to 10,000 hours if using new reformulated Mobil SHC lubricants (orange in
color) and the lubricant remains free of contamination over this period. See comments under “Subsequent oil changes” for discussion
of severe ambient conditions.
Long term storage or infrequent operation: If a speed reducer is to stand idle for an extended period of time, either prior to
installation or during use, it is recommended that the unit be filled completely with oil to protect interior parts from rust and corrosion due
to internal condensation. Be sure to drain the oil to the proper level before placing the speed reducer in service.
Grease fittings: Some units are equipped with grease fittings to lubricate bearings not adequately lubricated by the oil splash.
These fittings must be lubricated every 3 - 6 months depending on operating conditions. bearing greases must be compatible with the
type of gear lubricant being used (i.e. mineral, synthetic, food grade, etc.). For mineral oils, use a high quality lithium base NLGOI #2
bearing grease. For synthetic oils, use a synthetic bearing grease such as Mobil Synthetic Universal grease, Mobilith SHC 100 or a suit-
able equivalent. For food grade lubricants, use Chevron FM grease, NGLI 2, or equivalent.
Low input speeds (under 1600 RPM): When input speeds are less than 1600 RPM, grease fittings will be required to lubri-
cate any bearings not partially covered by the normal oil level.
Oil temperature: Speed reducers in normal operation can generate temperatures up to 200°F depending on the type of reduc-
er and the severity of the application 9loading, duration of service, ambient temperatures). Excessive oil temperatures may be the result
of several factors including overloading, overfilling, underfilling or inadequate cooling.
Nominal Ratio
Size 5 7.5 10 15 20 25 30 40 50 60 80 100
920 0.347 0.263 0.225 0.216 0.202 0.191 0.215 0.200 0.188 0.182 0.164 0.161
Lubricant selections are provided by the lubricant manufacturer based on AGMA recommended viscosity grades. Viscosity grades are
based on Lubrication Standard ANSI/AGMA 9005-D94.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 3: PREVENTATIVE MAINTENANCE
DRIVE MOTOR GEAR REDUCER PREVENTATIVE MAINTENANCE
34
35
SECTION 4:
TROUBLESHOOTING SECTION
WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per-
sonnel. Certain procedures in this section require electrical tests or measurements while power is applied to the
machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach
test equipment and reapply power to test. When replacing electrical parts, disconnect power at source circuit breaker
Problem: Nothing on dishmachine operates. The power switch is ON and the power indicator light is OFF.
1. Machine is not wired correctly to incoming power source. Have an electrician verify wiring.
2. Machine circuit breaker is tripped. Reset the circuit breaker. If it trips again, contact an electrician to verify the machine amp
draw.
3. Service breaker is tripped. Reset the service breaker. If it trips again, contact an electrician to verify the machine amp draw.
Problem: Machine will not fill. The power switch is ON and the power indicator light is ON.
1. No water supply to machine. Verify that water lines have been connected to the machine.
2. Dishmachine doors are not closed. Close doors completely.
3. Incoming water solenoid valve damaged/faulty. Verify that the valve is operating. If not, replace.
4. Tank floats faulty. Verify the wiring of the floats. Verify that no debris is jamming the floats. Replace if necessary.
Problem: Machine fills, but fill is weak.
1. Low incoming water pressure. Verify that incoming water pressure during fill is 15 PSI.
2. Incoming water solenoid is clogged. Verify that debris is not entrapped in valve. If so, remove debris.
Problem: Low wash tank temperature.
1. Low incoming water temperature. Verify that the incoming water temperature matches what is indicated on the machine data
plate.
2. Heater not energizing. Verify that the wash tank heater is operating. If not, replace.
3. Low incoming voltage. Have an electrician verify that the power coming to the machine is the same as indicated on the data
plate.
Problem: Low wash arm pressure, poor spray pattern.
1. Clogged wash arm nozzles. Verify that nozzles are not clogged with debris. If so, remove debris.
2. Clogged wash tank or wash pump strainers. Clean out strainers if necessary.
3. Worn wash pump impeller. Verify status of impeller, replace if necessary.
Problem: Low prewash arm pressure, poor spray pattern.
1. Clogged prewash arm nozzles. Verify that nozzles are not clogged with debris. If so, remove debris.
2. Clogged prewash tank or prewash pump strainers. Clean out strainers if necessary.
3. Worn prewash pump impeller. Verify status of impeller, replace if necessary.
Problem: Inadequate rinse.
1. Low incoming water pressure. Verify that incoming water pressure during fill is 15 PSI.
2. Incoming water solenoid is clogged. Verify that debris is not entrapped in valve. If so, remove debris.
Problem: Pawl bar moves with no load, but does not move when loaded.
1. Clutch on drive assembly is out of adjustment. Adjust as required.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 4: TROUBLESHOOTING
COMMON PROBLEMS
36
Problem: Pawl bar does not move.
1. Failed or broken overload spring. Replace spring if necessary.
2. No power to the drive motor/failed drive motor. Verify power and wiring connections to the motor. If necessary, replace the
motor.
3. Pawl bar not properly installed. Verify that the pawl bar is installed correctly.
Problem: Racks go through the machine, but results are poor.
1. Verify that detergent is being dispensed into the machine at the appropriate quantities for the water volume. If not, get deter-
gent to appropriate level and review results of washing ware.
2. Clogged strainers/scrap basket. Clean out strainers and scrap basket and replace.
3. Ware not being properly prescrapped. Review paragraph entitled “Ware Preparation” in Operating Instructions.
4. Wash or rinse arms missing end plugs or caps. Verify and replace as required.
5. Low tank heat.
6. Inadequate rinse.
7. Incorrect voltage coming to the machine. Verify that the voltage matches that on the machine data plate.
8. Wash pump cavitation due to low water level. Verify that the drains are shut and that the water level is correct.
Problem: Spotting of silverware, glasses and dishes.
1. Incorrect final rinse temperature. Verify that the rinse water temperature matches that which is listed on the machine data
plate.
2. Clogged wash and/or rinse nozzles and arms. Remove the arms and verify that they and their nozzles are from debris.
3. Excessively hard water. Install a water softener to reduce hardness.
4. Loss of water pressure due to clogged/obstructed wash pump. Turn the power off to the machine at the source. Drain the
wash tank of water and verify that the pump intake is free from debris.
5. Improper scrapping procedures. Review the paragraph entitled “Ware Preparation” in Operating Instructions.
6. incorrect detergent/chemical concentrations. Verify that the detergent/chemical concentrations are correct for the associat-
ed water volume.
TORQUE SETTINGS
When replacing components either in the control box or the heater box area, the manufacturer has suggestions on how
much to torque the screws and nuts used in securing items to the machine. Refer to the table below for the torque specifica-
tions:
ITEMS TORQUE SPEC
Relays 16 In/lbs
Heater Contactor 35 In/lbs
Heater Nuts 16 In/lbs
Terminal Block 50 In/lbs
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 4: TROUBLESHOOTING
COMMON PROBLEMS
37
38
SECTION 5:
PARTS SECTION
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
AJX-44 & AJX-54 CONTROL BOX ASSEMBLY
39
1
2
4, 5 4, 8, 9, 10
11
12
13
14
15
10
16
17
17
4, 18
19
20
21, 22
21, 22
21, 22
22, 23, 24 25, 26
22, 27
22, 28
7
6
3
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
AJX-44 & AJX-54 CONTROL BOX ASSEMBLY (CONTINUED)
40
ITEM QTY DESCRIPTION Mfg. No.
1 1 Electrical Box Weldment 05700-041-88-43
2 1 Terminal Block, 3 Pole 05940-011-48-27
3 1 Rinse Thermometer, 96” Lead 06685-111-68-49
1 Rinse Decal, 180°F 09905-002-97-62
4 6 Star Washer, External Tooth, 10-24 05311-273-02-00
5 6 Screw, 10-32 x 3/4” Long Phillips Trusshead 05305-011-62-17
6 1 Decal, Gauge 09905-021-72-29
7 1 Wash, Thermometer, 48” Lead 06685-111-68-48
1 Wash Decal, 160°F 09905-003-00-69
8 1 Wire Lug, 2 AWG to 14 AWG 05940-200-76-00
9 1 Decal, Ground 09905-011-86-86
10 2 Screw, 10-32 x 1/2” Long Phillips Trusshead 05305-011-39-36
11 1 Decal, L1-L2-L3 09905-101-12-66
12 1 Light, Amber 05945-111-44-44
13 1 Light, Red 05945-111-44-45
14 1 Din Rail 05700-021-72-75
15 1 Circuit Breaker (208-230 Volt, 60 Hz Models Only) 05925-011-68-34
16 1 Switch, ON/FILL - OFF/DRAIN 05930-301-46-00
17 2 Motor Contactor 05945-111-68-38
18 1 Heater Contactor 05700-002-24-70
19 1 Overload See Page 48
20 1 Overload See Page 48
21 1 Control Relay 05945-111-35-19
21 2 Control Relay 05945-111-72-51
22 10 Screw, 6-32 x 3/8” Long Round Phillipshead 05305-002-25-91
23 1 Fuse (460 Volt, (all 60 Hz) Models Only) 05920-011-72-88
24 1 Fuse Holder for (23) Above 05920-011-72-89
25 1 Transformer 208-220-230-460 Volt Models 05950-011-68-35
26 4 Locknut, 10-24 with Nylon Insert 05310-373-01-00
27 1 Terminal Board 05940-002-78-97
28 1 Terminal Board 05940-021-89-41
MISCELLANEOUS PARTS NOT SHOWN:
Grommet, 1/2” OD x 3/8” ID 05325-011-46-73
Bushing, Heyco SB100 05975-210-09-00
Plug, Heyco 2700 G-875 05975-011-47-81
Control Box Cover 05700-031-66-88
Control Box Cover Hinge Weldment 05700-021-68-57
Cotter Pin 05315-011-68-56
MANUAL/DELIME Switch (located on rear of control box) 05930-301-22-18
MANUAL/DELIME Switch Decal (located on rear of control box) 09905-011-74-61
Copper Conductors Only Decal 09905-011-47-35
Decal, Operation 09905-002-82-33
Decal, High Limit Light Warning 09905-002-49-48
Control Box Leg 05700-011-71-47
Component Mounting Plate (located inside the control box) 05700-031-67-03
Conduit Bracket 05700-021-70-88
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
AJX-66, AJX-76, AJX-80 & AJX-90 CONTROL BOX ASSEMBLY
41
1
2
3
6
7, 12
8
9
14
14
14
15
16
17
18
19
20
22
24, 25
23
23
21
21
11
5
10
10
13
4
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
AJX-66, AJX-76, AJX-80 & AJX-90 CONTROL BOX ASSEMBLY (CONTINUED)
42
ITEM QTY DESCRIPTION Mfg. No.
1 1 Electrical Box Weldment 05700-041-88-50
2 1 Decal, L1-L2-L3 09905-101-12-66
3 1 Terminal Block 05940-011-48-27
4 1 Terminal Board 05940-021-89-41
5 1 Decal, Gauge 09905-021-72-30
6 1 Light, Amber 05945-111-44-44
7 1 Wire Lug, 2 AWG to 14 AWG 05940-200-76-00
8 1 Light, Red 05945-111-44-45
9 1 Din Rail 05700-021-72-75
10 2 Thermometer, 96” Lead 06685-111-68-49
Rinse Decal, 180°F 09905-002-97-62
11 1 Thermometer, 48” Lead 06685-111-68-48
1 Wash Decal, 160°F 09905-003-00-69
12 1 Decal, Ground 09905-011-86-86
13 1 Terminal Board 05940-002-78-97
14 3 Motor Contactor 05945-111-68-38
15 1 Circuit Breaker (208-230 Volt, 60 Hz Models Only) 05925-011-68-34
16 1 Overload See Page 48
17 1 Switch, ON/FILL & OFF/DRAIN 05930-301-46-00
18 1 Overload See Page 48
19 1 Overload See Page 48
20 1 Heater Contactor (for non-steam units) 05945-002-24-70
21 2 Relay 05945-111-72-51
22 1 Transformer (208/220/230/460 Models Only) 05950-011-68-35
23 2 Control Relay 05945-111-35-19
24 1 Fuse Holder (460 Volt Models Only) 05920-011-72-89
25 1 Fuse (460 Volt Models Only) 05920-011-72-88
MISCELLANEOUS PARTS NOT SHOWN:
Manual/Delime Switch 05930-301-22-18
Manual/Delime Switch Decal 09905-011-74-61
Decal, Operation 09905-002-82-33
Decal, High Limit Warning Light 09905-002-49-48
Control Box Cover 05700-031-66-88
Control Box Leg 05700-011-71-47
Conduit Bracket 05700-021-70-88
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
MOTOR OVERLOAD CHART
43
Model Volts Phase WHz Drive Motor Prewash Motor ash Motor
AJX-44, 54 208 50 3 05945-011-84-59 N/A 05945-111-68-40
220 50 3 05945-011-84-59 N/A 05945-111-68-40
230 50 3 05945-011-84-59 N/A 05945-111-68-40
380 50 3 05945-002-71-09 N/A 05945-111-68-40
415 50 3 05945-111-69-12 N/A 05945-111-81-33
440 50 3 05945-111-69-12 N/A 05945-111-81-33
208 60 1 N/A N/A N/A
230 60 1 N/A N/A N/A
200 60 3 05945-002-66-00 N/A 05945-002-65-99
208 60 3 05945-111-68-39 N/A 05945-111-68-40
230 60 3 05945-111-68-39 N/A 05945-111-68-40
380 60 3 05945-111-69-12 N/A 05945-111-81-33
460 60 3 05945-111-68-39 N/A 05945-111-68-40
600 60 3 05945-111-69-12 N/A 05945-111-81-33
AJX-66, 76 200 50 3 05945-011-84-59 05945-002-65-98 05945-111-68-40
208 50 3 05945-011-84-59 05945-002-24-70 05945-111-68-40
220 50 3 05945-011-84-59 05945-002-24-70 05945-111-68-40
230 50 3 05945-011-84-59 05945-002-24-70 05945-111-68-40
380 50 3 05945-002-71-09 05945-002-24-70 05945-111-68-40
415 50 3 05945-111-69-12 05945-002-24-70 05945-111-81-33
440 50 3 05945-111-69-12 05945-002-24-70 05945-111-81-33
208 60 1 N/A N/A N/A
230 60 1 N/A N/A N/A
200 60 3 05945-002-66-00 05945-002-66-02 05945-002-65-99
208 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40
230 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40
380 60 3 05945-111-69-12 05945-002-24-70 05945-111-81-33
460 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40
600 60 3 05945-111-69-12 05945-111-81-33 05945-111-81-33
AJX-80, 90 200 50 3 05945-011-84-59 05945-111-68-40 05945-111-68-40
208 50 3 05945-011-84-59 05945-111-68-40 05945-111-68-40
220 50 3 05945-011-84-59 05945-111-68-40 05945-111-68-40
230 50 3 05945-011-84-59 05945-111-68-40 05945-111-68-40
380 50 3 05945-002-71-09 05945-111-68-40 05945-111-68-40
415 50 3 05945-111-69-12 05945-111-81-33 05945-111-81-33
440 50 3 05945-111-69-12 05945-111-81-33 05945-111-81-33
208 60 1 N/A N/A N/A
230 60 1 N/A N/A N/A
200 60 3 05945-002-66-00 05945-002-65-99 05945-002-65-99
208 60 3 05945-111-68-39 05945-111-68-40 05945-111-68-40
230 60 3 05945-111-68-39 05945-111-68-40 05945-111-68-40
380 60 3 05945-111-69-12 05945-111-81-33 05945-111-81-33
460 60 3 05945-111-68-39 05945-111-68-40 05945-111-68-40
600 60 3 05945-111-69-12 05945-111-81-33 05945-111-81-33
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
HEATER BOX ASSEMBLY
44
ITEM QTY DESCRIPTION Mfg. No.
1 1 Heater Box Cover 05700-002-02-04
2 1 Heater Box Weldment 05700-002-98-38
3 1 Thermostat, High Limit 05930-011-49-43
1 Fitting, 1/4”, Imperial Brass 05310-924-02-05
4 1 See Next Page N/A
5 1 Gasket 05330-200-02-70
6 1 Terminal Board 05940-002-78-97
7 1 Kit, Wash Regulating Thermostat (CE Series) 06401-003-18-20
7 1 Kit, Wash Regulating Thermostat (CS Series) 06401-003-18-21
1
3
2
6
7
5
4
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
HEATER BOX ASSEMBLY (CONTINUED)
45
Heater Chart
Model Volts Phase KW Part Number
All High Hood* 208 1 18 04540-121-79-30
230 1 18 04540-121-79-31
208 3 18 04540-121-79-30
230 3 18 04540-121-79-31
460 3 18 04540-121-79-32
Model Volts Phase KW Part Number
All Low Hood* 208 1 15 04540-121-68-45
230 1 15 04540-121-68-46
208 3 15 04540-121-68-45
230 3 15 04540-121-68-46
460 3 15 04540-121-68-47
* - Steam models do not use electric heaters in the wash tank or power rinse tank.
SERVICE NOTE: When replacing the tub heaters, it is HIGHLY recommended that you also change out the gasket as well.
Once installed, gaskets become compressed and are subjected to extreme temperature changes. Replacing the gasket with a
new one when replacing the heater may prevent future leaks.
SERVICE NOTE: The nuts used to secure the heater to the tub should be torqued to 16 in-lbs. After tightening, the unit should
be allowed to heat up and operate normally for approximately 30 minutes. Secure power to the machine and check the nuts
once more to ensure that they are torqued to 16 in-lbs.
See Heater Chart Below
Heater Gasket
05330-200-02-70
5/16” Lockwasher
05311-275-01-00
5/16”-18 Hex Nut
05310-275-01-00
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
HEATER BOX ASSEMBLY (CONTINUED)
46
The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being prop-
erly filled with and maintaining a safe water level, two thermostats (mounted in the heater box behind the dress panel), float
switch (mounted in the wash tank), and the heater relay (mounted in control box) with the heater being activated by the ther-
mostats.
Once the dishwasher has been filled to the correct level, the heater should operate automatically. Should the tank heat be too
high, too low or no indication of temperatures at all, the following checkout should be made.
Note: The following checkout should be made by either a qualified service person or electrician.
A- Checkout of the heater system
1- If the temperature is too high, adjust thermostat using instructions in the section entitled “Thermostats”.
2- If temperature is too low, adjust thermostat as above, then:
a - Turn off power to machine by placing customer’s circuit breaker in the “OFF” position. Turn off machine
circuit breaker located on right side of control box.
b - Remove cover from control box on top of dishwasher.
c - Make sure water temperature is below 140 F.(preferably about 130° °F.).
d - Turn on both circuit breakers. Observe heater relay (R1) while the power switch is turned “ON” and “OFF”.
If relay contacts move in and out, the heater relay is operating correctly: if not proceed to “C”.
B- If heater relay (R1) closes:
1 - Check power supply at incoming terminal board L1, L2 & L3. It should be the same voltage as indicated on
the machine data plate.
2 - Check power at connections on heater relay (R1). The voltage should agree with the voltage on the
machine data plate. If not, check wires for breaks or bad connections.
3 - Check power at terminals of heater which should agree with the data plate. If not check wires for breaks or
bad connections.
4 - Temperatures should rise as explained in “C-1”, and amperage may be checked according to those instruc-
tions. Replace any defective elements.
C - If heater relay (R1) does not close.
1 - There is an insulated movable insulated movable bar on relay across the top. With an insulated probe, depress
this bar and observe the thermometer: the temperature should rise noticeably in a minute or two. If it moves slow-
ly, it would indicate that the element is faulty. If it moves constantly higher at a good rate, elements should be
good.
Note: A check with an amp probe at heater relay (R1) terminals should be made to verify the amp draw on each
leg. This should be appropriate for the voltage and phase indicated on the data plate.
HEATER PROTECTION & AUTOMATIC FILL (FOR UNITS EQUIPPED WITH AUTOMATIC FILL)
This control is activated when the power switch is turned “ON”. The primary function is to automatically energize the wash tank
heat circuit. It will also cutoff the wash tank heat circuit should the water be accidently drained from the machine with the power
switch still “ON”. The power switch should always be turned-off before draining the unit.
This water level control consists of two (2) floats that operate when the power switch is turned on and works in conjunction with
the thermostats and heater relays.
When the power switch is turned “ON” water starts to enter the dishmachine. When it reaches the proper level the normally
open contacts in the water level float switch close activating the heating circuit for tank heat.
If the water level below the correct level while power is still on, the float switch will sense the lack of water and de-activate the
heater.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
HEATER BOX ASSEMBLY (CONTINUED)FRAME ASSEMBLY/DRESS PANELS
47
THERMOSTATS
The thermostat range is from 140 F to 240 F with a maximum bulb exposure temperature of 300° ° °F.
Calibration:
Wash Thermostat: Set Point: 165 F (Adjustable range)°
Hi-LImit Thermostat: Fixed set point: 210 F (Non-adjustable)°
The hi-limit thermostat is used to protect the heater element in the event of a run away regulating thermostat or a dry fire situ-
ation. It is set for 210 F +0 F or -10 F with a fixed set point. ° ° ° This part is not adjustable.
The wash tank regulating thermostat will maintain the correct wash water temperature to meet NSF requirements. These spec-
ify that the wash be no lower than 140 F on chemical sanitizing models and no lower than 160 F on hot water sanitizing° °
machines.
Bullet Feet (4 per model) - order using part number 05340-011-71-74.
FRONT DRESS PANELS
Model Left to Right Part Number Right to Left Part Number
AJX-44 05700-002-52-77 05700-002-52-77
AJX-66 05700-002-51-22 05700-002-57-84
AJX-80
AJX-54 05700-002-63-12 05700-002-63-12
AJX-76
AJX-90
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
PREWASH INCOMING PLUMBING ASSEMBLY
48
ITEM QTY DESCRIPTION Mfg. No.
1 1 Fill Line Injector Weldment 05700-002-04-71
1 Gasket 05330-111-42-81
2 1 Tube, Copper, 1/2” x 5.645” Long 05700-002-04-90
3 2 Adapter, Male 04730-401-03-01
4 1 Vacuum Breaker 04820-003-06-13
5 1 Elbow, 607, 1/2” CTOC 04730-406-01-01
6 2 Adapter, 1/2” FTG x Male 04730-011-59-53
7 1 Valve, Solenoid, 1/2” NPT, 110 Volt 04810-100-12-18
8 1 Nipple, 1/2”, Close, Brass 04730-207-15-00
9 1 Y-Strainer, 1/2” NPT 04730-217-01-10
10 1 Elbow, 1/2” S. CU to Ftg. 04730-406-31-01
1
2
3
10 3
4
6
56
7
8
9
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
INCOMING RINSE PLUMBING ASSEMBLY
49
1
22
2
3
3
4
4
5
66
7
89
9
26
10
5
5
12
13
25
15
16
14
17
5
18
7, 4
20
23
28
22
21
27
7
11
24
24 19
4
4
7
Tube Length Chart
Item # Length (Inches)
8 1/2” x 2”
10 1/2” x 3.06”
11 1/2” x 2.08”
12 1/2” x 4”
13 1/2” x 5.27”
17 1/2” x 4.185”
19 1/2” x 5.92”
25 1/2” x 5.75”
26 1/2” x 4.75”
27 1/2” x 40” (High Hood)
27 1/2” x 33” (Low Hood)
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
INCOMING RINSE PLUMBING ASSEMBLY (CONTINUED)
50
ITEM QTY DESCRIPTION Mfg. No.
1 2 Plug, 1/8” NPT, Brass 04730-209-07-37
2 1 Rinse Injector Weldment 05700-002-03-42
1 Gasket 05330-111-42-81
3 2 Vacuum Breaker, 1/2” NPT 04820-003-06-13
4 6 Adapter, 1/2” Fitting x Male 04730-011-59-53
5 3 Elbow, 607, 1/2” Copper to Copper 04730-406-01-01
6 2 Valve, Solenoid, 1/2” NPT, 110 Volt 04810-100-12-18
7 4 Union, 1/2”, Copper to Copper 04730-412-05-01
8 1 Tube, Copper See Chart
9 1 Tee, Copper, 1/2” 04730-411-01-01
10 1 Tube, Copper See Chart
11 1 Tube, Copper See Chart
12 1 Tube, Copper See Chart
13 1 Tube, Copper See Chart
14 2 Tee, 1/2” x 1/2” x 1/4” 04730-411-25-01
15 1 Gauge, Pressure, 0-100 PSI 06685-111-88-34
1 Decal, 15-25 PSI 09905-002-97-74
16 1 Test Cock, Valve, Ball, 1/4” NPT 04810-011-72-67
17 1 Tube, Copper See Chart
18 1 Plug, 1/4” NPT, Brass 04730-209-01-00
19 1 Tube, Copper See Chart
20 1 Regulator, Watts, 1/2” (Not used on GP units) 04820-100-04-07
20 1 Elbow, 90 , 1/2” Street Brass (GP units only) 04730-206-08-00°
21 1 Plate, Rinse Plumbing 05700-011-82-86
22 2 Gasket 05330-111-42-81
23 1 Elbow, 90 1/2” Copper to MSPS 04730-406-32-01°
24 2 Adapter, Male 04730-401-03-01
25 1 Tube, Copper See Chart
26 1 Tube, Copper See Chart
27 1 Tube, Copper See Chart
28 1 Plate, Deflector 05700-002-62-49
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS
51
SPECIAL PARTS
Solenoid Valve Plunger Kit
Includes plunger and spring
Part number 06401-003-07-40
Solenoid Valve Diaphragm Kit
Includes diaphragm and o-ring
Part number 06401-003-07-41 (1/2” NPT)
Solenoid Valve 110 Volt Coil and Housing Kit
Part number 06401-003-07-43
Complete Solenoid Valve
Part number 04810-100-12-18 (1/2”, 110 Volt)
SPECIAL PARTS
Vacuum breaker repair kit:
For 1/2” NPT order 06401-003-06-23
Complete Vacuum Breaker Assembly
Part number 04820-003-06-13 (1/2”)
Screw
Data Plate
Coil & Housing
Valve Bonnet
Spring
Plunger
O-Ring
Diaphragm
Retainer
Diaphragm
Screen
Retainer
Mesh Screen
Valve Body
Components of
Repair Kit
Cap Screw
Data Plate
Cap
O-Ring
Plunger
Body
Cap Retainer
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
STEAM UNIT WASH TANK COIL ASSEMBLY
52
Order the entire assembly using part number
05700-002-11-78.
Coil Weldment
05700-002-84-03
Stand “C” Weldment
05700-002-74-84
Stand “D” Weldment
05700-002-74-85
Coil Nut
05310-011-17-85
Flat Washer
05700-001-17-87 Coil Gasket
05700-001-17-86
SERVICE NOTE: Jackson
HIGHLY recommends that the
Coil Gaskets be replaced any
time the Coil Weldment is
replaced or removed for an
extended period of time.
Stand “B” Weldment
05700-002-74-83
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
STEAM PLUMBING (LEFT TO RIGHT)
53
ITEM QTY DESCRIPTION Mfg. No.
1 1 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34
2 1 Union, 3/4” NPT, Black Iron 04730-912-01-00
3 3 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00
4 1 Valve, Steam Solenoid, 3/4” NPT, 120V 04820-011-87-39
5 1 Elbow, 90 , 3/4” FNPT, Black Iron 04730-906-10-34°
6 1 Elbow, Street, 90 , 3/4” NPT, Black Iron 04730-011-87-37°
7 1 Y-Strainer, 3/4” NPT, Black Iron 04730-217-01-32
8 1 Valve, Gate, Steam, 3/4” NPT 04820-100-19-00
9 1 Plug, 3/8” NPT, Black Iron 04730-909-02-34
10 1 Nipple, 3/4” NPT x 32” Long 04730-002-21-27
11 1 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34
12 1 Elbow, 90 , 3/4” FNPT, Black Iron 04730-906-10-34°
13 1 Elbow, Street, 3/4” NPT, Black Iron 04730-011-87-37
14 1 Union, 3/4” NPT, Black Iron 04730-912-01-00
15 1 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00
16 1 Steam Trap, 3/4” NPT 06680-500-02-77
17 1 Pipe, 3/4” NPT x 10” Long, Black Iron 04730-907-06-34
1 2 3 6
4 3 5
10
9
7
3 8
11
12
17
1314
15
16
STEAM INLET PLUMBING
STEAM OUTLET PLUMBING
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
STEAM PLUMBING (RIGHT TO LEFT)
54
ITEM QTY DESCRIPTION Mfg. No.
1 1 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34
2 1 Union, 3/4” NPT, Black Iron 04730-912-01-00
3 3 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00
4 1 Valve, Steam Solenoid, 3/4” NPT, 120V 04820-011-87-39
5 1 Elbow, 90 , 3/4” FNPT, Black Iron 04730-906-10-34°
6 1 Elbow, Street, 90 , 3/4” NPT, Black Iron 04730-011-87-37°
7 1 Y-Strainer, 3/4” NPT, Black Iron 04730-217-01-32
8 1 Valve, Gate, Steam, 3/4” NPT 04820-100-19-00
9 1 Plug, 3/8” NPT, Black Iron 04730-909-02-34
10 1 Nipple, 3/4” NPT x 10” Long 04730-907-06-34
11 1 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34
12 1 Elbow, 90 , 3/4” FNPT, Black Iron 04730-906-10-34°
13 1 Elbow, Street, 3/4” NPT, Black Iron 04730-011-87-37
14 1 Union, 3/4” NPT, Black Iron 04730-912-01-00
15 1 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00
16 1 Steam Trap, 3/4” NPT 06680-500-02-77
17 1 Pipe, 3/4” NPT x 10” Long, Black Iron 04730-907-06-34
8 9 63
710
5 3
3
4
12
17
13
14
16
STEAM INLET PLUMBING
STEAM OUTLET PLUMBING
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
AJX-44 & AJX-54 SERIES DRAIN PLUMBING ASSEMBLIES
55
AJ-44TE/TS Ball Valve Handle Assembly
06401-021-83-53
AJ-44TG Ball Valve Handle Assembly
06401-021-84-74
Ball Valve, 1-1/2” NPT
04820-111-71-46
Elbow, 1-1/2” Brass 90°Street
04730-206-32-00
Nipple, 1-1/2” Brass, Close
04730-207-40-00
Tee, 1-1/2” Brass
04730-011-69-93
Nipple, Rinse Weldment
05700-021-84-61
Fitting, Barbed, 1-1/2” NPT x 1-1/2”
04730-011-69-92
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
AJX-66, AJX-76, AJX-80 & AJX-90 (LEFT TO RIGHT) DRAIN PLUMBING ASSEMBLY
56
ITEM QTY DESCRIPTION Mfg. No.
1 6 Adapter, Male to Female, 1-1/2” 04730-401-25-01
2 3 No-Hub Connector 04720-604-06-00
3 3 Tee, Brass, 1-1/2” FNPT 04730-011-69-93
4 2 Ball Valve, 1-1/2” FNPT 04820-011-71-46
* 2 Valve Handle Weldment Assembly (Not Shown) 06401-021-84-74
5 2 Nipple, Brass, Close, 1-1/2” NPT 04730-207-40-00
6 2 Elbow, Brass, 90 , 1-1/2” FNPT 04730-011-73-77°
7 2 Tube, Copper, 1-1/2” x 1-3/4” Long See Service
Note
8 1 Rinse Nipple Weldment 05700-021-84-61
9 2 Tube, Copper, 1-1/2” x 3-1/2” Long See Service
Note
10 2 Tube, Copper, 1-1/2” x 7-1/2” Long See Service
Note
11 1 Nipple, Brass, 1-1/2” NPT x 3” Long 04730-011-87-04
Service Note: Copper tubing should be purchased locally and cut to length (lengths provided in parts list above).
6
6 5 2
2
1
3
4*
8
59 94*3 1
2
1
1 10
11
137
10
13 3
57
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
AJX-66, AJX-76, AJX-80 & AJX-90 (RIGHT TO LEFT) DRAIN PLUMBING ASSEMBLY
57
ITEM QTY DESCRIPTION Mfg. No.
1 1 Elbow, 1-1/2” NPT, Brass, Street 04730-206-32-00
2 2 Valve, Ball, 1-1/2” FNPT 04820-011-71-46
3 6 Adapter, Male to Female, 1-1/2” 04730-401-25-01
4 4 Tube, Copper See Chart
5 3 Tee, Brass, 1-1/2” FNPT 04730-011-69-93
6 2 Nipple, Brass, 1-1/2” NPT, Close 04730-207-40-00
7 2 Tube, Copper See Chart
8 2 Tube, Copper See Chart
9 2 Elbow, Brass, 90 , 1-1/2” FNPT 04730-011-73-77°
10 3 No-Hub Connector 04720-604-06-00
11 1 Nipple, Brass, 1-1/2” NPT x 3” Long 04730-011-87-04
12 1 Rinse Nipple Weldment 05700-021-84-61
13 1 Valve Handle Weldment Assembly 06401-021-84-74
14 1 Valve Handle Weldment Assembly 06401-002-57-83
3
10
4
58
7 9
2
5
6
6
3
12
3 10 3
11
4
3
1
9
54
410
32
14
13
Tube Length Chart
Item # Length (Inches)
4 1-1/2” x 1-7/8”
7 1-1/2” x 5-3/16”
8 1-1/2” x 8-1/8”
Note: Items 7 & 8 lengths are
increased by: 5in. for AJX-76
9in. for AJX-80
14in. for AJX-90
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
DRAIN QUENCH SYSTEM
58
ITEM QTY DESCRIPTION Mfg. No.
1 1 Thermostat 05930-121-67-72
2 1 Thermostat Bracket 05700-011-81-64
3 1 Solenoid Valve 04810-100-09-18
4 2 Nipple, Close, 1/2” NPT, Brass 04730-207-15-00
5 1 Valve, Check, 1/2” 04820-002-55-77
6 1 Reducer, 1-1/2” to 1/2” 04730-002-55-75
7 2 Tee, 1-1/2” x 1-1/2” x 1-1/2” 04730-011-69-93
8 2 Nipple, 1-1/2”, Close, Brass 04730-207-40-00
9 1 Reducer, 1-1/2” to 1/4” 04730-002-55-76
10 1 Modified Compression Fitting 05700-001-16-52
1 Complete Kit 06401-002-44-07
To Dishmachine Drain
To Drain
To Cold Water Supply
1
2
3
4
5
4
6
7
8
7
8
9
10
From the existing drain, attach the two additional Tees (Item 7) using the 1-1/2” NPT Close Nipples (Item 8). Tighten the
Reducers (Items 6 & 9) into the Tees as shown above. Attach the Modified Compression Fitting (Item 10) into the 1-1/2” to 1/4”
Reducer (Item 9). Position the bulb of the thermostat (Item 1) so that it rests approximately 1/4” from the bottom of the Tee (Item
7). Tighten the Modified Compression Fitting (Item 10) as required.
Mount the Thermostat (Item 1) to the tub using the Thermostat Bracket (Item 2) and set it for 120
°
F - 140
°
F. Install the Solenoid
Valve (Item 3) to the second Tee (Item 7) and then attach to the incoming cold water line. Use pipe dope or thread tape as
required to prevent any leaks.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
MOTOR ASSEMBLIES
59
WASH MOTOR CHART
Volts Phase Hz Part Number Kit Part Number
200 - 440 3 50 06105-121-81-34 06401-003-09-96
208 - 230 1 60 06105-021-70-57 06401-003-09-97
200 - 230 3 60 06105-121-70-58 06401-003-09-98
380 3 60 06105-121-81-34 06401-003-09-96
460 3 60 06105-121-70-58 06401-003-09-98
600 3 60 06105-002-48-31 06401-003-09-99
PREWASH MOTOR CHART
Model(s) Volts Phase Hz Part Number Kit Part Number
AJX-66 & 76’s 208-230 3 50 06105-121-70-56 06401-003-10-38
380 3 50 06105-121-81-34 06401-003-10-39
415 3 50 06105-121-81-34 06401-003-10-39
440 3 50 06105-121-70-56 06401-003-10-38
208-230 1 60 06105-121-70-55 06401-003-10-40
200-230 3 60 06105-121-70-56 06401-003-10-38
380 3 60 06105-121-70-56 06401-003-10-38
460 3 60 06105-121-70-56 06401-003-10-38
600 3 60 06105-002-48-31 06401-003-10-41
AJX-80 & 90’s 208-230 3 50 06105-121-81-34 06401-003-10-39
380 3 50 06105-121-81-34 06401-003-10-39
415 3 50 06105-121-81-34 06401-003-10-39
440 3 50 06105-121-81-34 06401-003-10-39
208-230 1 60 06105-121-70-57 06401-003-10-42
200-230 3 60 06105-121-70-58 06401-003-10-43
380 3 60 06105-121-81-34 06401-003-10-39
460 3 60 06105-121-70-58 06401-003-10-43
600 3 60 06105-002-48-31 06401-003-10-41
See Motor
Chart Below
Key, 3/16” x 1” Long
05700-011-89-17
Pump Plate
05700-021-71-83
Cap Screw, 3/8”-16 x 2”
05305-011-74-98
Impeller (AJ-44T’s)
05700-031-67-45
Impeller (AJ-66T’s & AJ-80T’s)
05700-031-71-78
Pump Seal
05330-011-71-98
Impeller Washer
05700-011-71-95
Bolt, 1/4”-20 x 3/4”
05305-274-04-00
Upper Support Bracket
05700-021-73-68
Complete Assembly
05700-021-73-42
Lower Support Bracket
05700-021-73-71
Nut, 1/4”-20 Serrated
05310-011-66-49
Motor Mounting Gasket
05330-011-71-62
Motor Mounting Clamp, 4 1/8” - 7”
(Not Shown)
04730-002-32-15
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
PREWASH & WASH PUMP WELDMENTS
60
Prewash Pump Weldment
AJX-66, 76 Left to Right
05700-002-43-56
Pump Discharge Weldment
05700-002-50-90
Prewash Pump Weldment
AJX-66, 76 Right to Left
05700-002-42-69
Prewash Intake
Strainer Weldment
05700-021-74-96
Prewash Strainer
Bracket
05700-021-74-94
Motor Mounting Gasket
05330-011-71-62
Locknut, 5/16-18 w/Nylon Insert
Gasket
05330-002-54-55
Motor Mounting Gasket
05330-011-71-62
Wash Pump Weldment
05700-002-50-92
Intake Suction Scoop Weldment
05700-002-51-20
Locknut, 1/4-20 Hex w/Nylon Insert
05310-374-01-00
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
LOWER WASH ARM ASSEMBLY
61
End Cap Replacement Kit
06401-003-10-19
Lanyard
05340-011-72-46
Lower Wash Arm Manifold Weldment (50 Hz Models)
Lower Wash Arm Manifold Weldment (60 Hz Models)
Manifold Quick-Release Key
05700-011-94-45
Service Note:
When replacing the 10-32 screws in the End Caps, it is rec-
ommended that a thread locking fluid be used to ensure that
the screws do not back out during normal operation.
05700-002-24-87
05700-031-67-29
Complete Lower Wash Arm Assembly (50 Hz)
05700-002-24-86
Complete Lower Wash Arm Assembly (60 Hz)
05700-031-74-66
Replacement Kit Note:
The replacement kit for the end cap includes the end-
cap, lanyard, mounting screws in the End Caps, it is
recommended that a thread locking fluid be used to
ensure that the screws do not back out during normal
operation.ng screw and the locknut.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
61
SECTION 5: PARTS SECTION
PREWASH ARM/UPPER WASH ARM ASSEMBLY
Lanyard
05340-011-72-46
Upper Wash Arm Manifold Weldment
05700-031-67-34
Complete Upper Arm Assembly
05700-031-74-99
Cap, Wash Tube
05700-021-69-68
Service Note:
When replacing the 10-32 screws in the End Caps, it
is recommended that a thread locking fluid be used
to ensure that the screws do not back out during
normal operation.
End Cap Replacement Kit
06401-003-10-19
Replacing Kit Note:
The replacement kit for the end cap
includes the endcap, lanyard, mount-
ing screw and the locknut.
Upper Wash Manifold Support Bracket
05700-021-73-97
Prewash Tube
Weldment
05700-001-16-89
Complete Prewash Arm Assembly
05700-021-74-65
End Cap
Replacment Kit
06401-003-10-19
Replacing Kit Note:
The replacement kit for the end cap
includes the endcap, lanyard, mount-
ing screw and the locknut.
Prewash Manifold 66 & 76
Models (High Hood)
05700-002-59-51
Prewash Manifold 66 & 76
Models (Low Hood)
05700-002-42-76
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
FINAL RINSE ASSEMBLY
63
Final Rinse Manifold Weldment
05700-002-97-41 (High Hood)
05700-002-03-08 (Low Hood)
Upper Rinse Arm
05700-002-02-18
Lower Rinse Arm
05700-002-02-18
Rinse Pan Strainer Weldment
05700-041-85-09
Left Rinse Pan Locator Bracket
05700-021-92-38
Right Rinse Pan Locator Bracket
05700-021-92-37
Locknut, 1/4”-20 with Nylon Insert
05310-374-01-00
End Caps
05700-002-02-19
Gasket
05330-111-42-81
Rinse Arm Support Bracket
05700-002-06-24
Rinse Nozzle
05700-002-96-04
Rinse Drain Control Plate
05700-011-68-70
Rinse Tray Weldment
05700-002-51-18
Rinse Drain Overflow Plate
05700-002-53-62
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
DRIVE ASSEMBLY
64
18
14
6
1
33
4
34
15
16
3
3
22 21
921
16
17
19
32
6
7
12 6
8
12
13
10 12
713
10 8
76
32
11
24
2
32
14
6
6
7
1
26
35
27
28
29
5
17
25
30
21
31
29
6
14
23
ASSEMBLED VIEW
PART NUMBERS 33 & 34 ARE ASSEMBLED
IN THIS HOLE FOR ALL HIGH TEMPERATURE
(HOT WATER SANITIZING UNITS)
THIS IS THE HOLE IN THE
FARTHEST CLOCKWISE POSITION
PART NUMBERS 33 & 34 ARE ASSEMBLED
IN THIS HOLE FOR ALL LOW TEMPERATURE
(CHEMICAL SANITIZING UNITS)
33 344
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 10-09-2009
64
SECTION 5: PARTS SECTION
DRIVE ASSEMBLY
ITEM QTY DESCRIPTION Mfg. No.
1 1 Mounting Bracket Drive Motor, Weldment 05700-031-73-56
2 1 Adjuster, Handle Weldment 05700-021-72-28
3 2 W-Coupling & Expansion Legs Weld 09515-003-58-12
4 1 W-Adjuster, Crank Assembly 05700-021-96-95
5 1 W-Adjuster, Scotch Yoke Weldment 05700-021-69-76
6 12 3/8 Lockwasher 05311-276-01-00
7 8 Washer 3/8” Flat S/S 05311-176-01-00
8 2 Block, Pillow 03120-021-71-87
9 1 Bearing, Roller WC88013 17181
10 2 Collar, Shaft Conveyor Drive 05700-011-89-18
11 1 Spring, Adjuster 05315-011-71-90
12 12 Nut, Hex 3/8-16 S/S 05310-276-01-00
13 2 Screw, 5/16-18 X 1/4 Set 05305-002-98-39
14 4 3/8-16 X 3/4” Long 05306-011-71-60
15 2 Bolt, 1/4-20 X 1/4 Hex HD 05305-274-22-00
16 4 Washer, S/S 1/4-20 I.D. 05311-174-01-00
17 3 Locknut, 1/4-20 Hex W/Nylon Insert 05310-374-01-00
18 1 Spring, Drive 05315-011-83-51
19 1 Hub, Drive 05700-011-67-97
20 1 Screw, Set 1/4-20 X 1/2 Long 05305-011-71-51
21 3 Washer, 1/2 Flat S/S 05311-011-71-93
22 1 Bolt, 1/2-13 X 1 3/4 05305-011-71-94
23 1 Plate, Drive Rod 05700-021-67-42
24 1 Bolt, 10-32 X .375 Hex Head 05306-011-62-45
25 2 Nut, Hex 1/4-20 05310-274-01-00
26 1 F-Socket, Drive 05700-021-67-39
27 1 F-Plate, Spacer 16758
28 1 Lockwasher, Spring 1/4 05311-274-01-00
29 2 Bolt, Hex Head 1/4-20 X 3/4 05305-274-04-00
30 1 Casting, Pawl Bar Drive Linkage 09515-021-87-73
31 1 Washer, 5/16-18 S/S 05311-175-01-00
32 4 Bolt, 3/8-16 X 1 3/4” LG 05306-011-36-94
33 1 Screw, 10-24 X 3/8 Phillips, HD (Truss) 05305-173-03-00
34 1 Locknut, 10-24 S/S Hex W/Nylon Ins 05310-373-01-00
35 1 W/Drive, Plate & Rod Weldment 05700-021-67-44
* 1 Complete Drive Assembly 05700-003-69-90
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
DRIVE ASSEMBLY (CONTINUED)
66
QTY DESCRIPTION Mfg. No.
1 Drive Motor (50 Hz Models) 06401-003-08-41
1 Drive Motor (208-230 Volt, 60 Hz, Single Phase) 06401-003-08-42
Drive Motor (208-230 Volt, 60 Hz, Three Phase Models) 06401-003-08-40
Drive Motor (460 Volt, 60 Hz, Three Phase Models) 06401-003-08-43
Drive Motor (600 Volt, 60 Hz, Three Phase Models) 06401-002-48-32
1 Gear Drive 06105-011-71-88
Front Drive Motor Cover
05700-031-69-39
Rear Drive Motor Cover
Replacment Kit
06401-003-10-18
Replacement Kits Notes:
The replacement kits for the drive motor covers come
with the weldments and the mounting hardware.
Decal, AJX Drive Adjuster
09905-003-61-01
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
DOOR ASSEMBLIES
67
ITEM QTY DESCRIPTION Mfg. No.
1 1 Wash Door Weldment (High Hood) 05700-003-13-47
1 1 Wash Door Weldment (Low Hood) 05700-002-94-04
2 1 Prewash Door Weldment, Left to Right (High Hood) 05700-003-13-42
2 1 Prewash Door Weldment, Left to Right (Low Hood) 05700-002-43-65
2 1 Prewash Door Weldment, Right to Left (High Hood) 05700-003-13-40
2 1 Prewash Door Weldment, Right to Left (Low Hood) 05700-002-42-88
3 1 Screw, 8-32 x 1/4” Long 05305-172-09-00
4 1 Door Switch Magnet 05700-111-51-68
5 2 Door Guide (High Hood) 05700-111-70-92
5 2 Door Guide (Low Hood) 05700-002-03-28
6 1 Bracket, Right Door Stop Weldment 05700-002-96-33
7 1 Bracket, Left Door Stop Weldment 05700-002-96-32
8 4 Locknut, 10-24 SS Hex with Nylon Insert 05310-373-01-00
9 2 Bracket, Pre Wash Door Stop 05700-002-05-46
Wash Door Hood Support: 05700-031-84-13
22” Prewash Door Hood Support: 05700-031-84-14
Door Stiffener (Not Shown) 05700-031-83-43
Door Catch Weldment
05700-031-84-80
2
Locknut, 1/4”-20 with Nylon Insert
05310-374-01-00
1
59
786
3
4
Left Door Guide Weldment
(High Hood)
05700-002-32-51
Right Door Guide Weldment
(High Hood)
05700-031-76-44
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
PAWL BAR ROLLER BRACKET
68
Pawl Bar Gutter Weldment Replacement Kit
06401-003-09-95
Bottom Guide Block
Top Guide Block
Pawl Bar Gutter Gasket
05330-011-68-55
Replacement Kits Notes:
The pawl bar gutter weldment
replacement kit contains the weld-
ment, a gasket and the mounting
hardware. The guide block kit con-
tains both blocks and a gasket.
Service Note: It is highly recommended that when
changing out one guide block, that the other be changed
out as well, along with the gasket.
Guide Block Replacment Kit
06401-003-10-15
Pawl Bar Roller Replacement Kit
06401-003-11-80
Replacement Kit Notes:
The replacement kit for the pawl bar roller comes with the roller, roller
shaft, hardware and locknut as shown.
Pawl Bar Bracket (with studs) Weldment
05700-031-84-68
Pawl Bar Bracket (without tabs) Weldment
05700-031-92-36
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
AJX-44 & AJX-66 PAWL BAR ASSEMBLIES
69
Pawl Bar Dog Casting
12 per
05700-021-69-00
AJX-44 Complete Assembly with Hardware
06401-131-81-00
AJX-44 Prison Assembly with Hardware
06401-231-81-00
Pawl Bar Spacer
24 per
05700-011-71-45
Pawl Bar Weldment
05700-031-72-77
AJX-66 Complete Assembly with Hardware
06401-141-74-64
AJX-66 Prison Assembly with Hardware
06401-241-74-64
Pawl Bar Spacer
36 per
05700-011-71-45
Pawl bar Weldment
05700-031-72-78
Pawl Bar Dog Casting
18 per
05700-021-69-00
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
AJX-80 PAWL BAR ASSEMBLIES
70
Left to Right Assembly (06401-141-81-06)
Bolt, 3/8”-16 x 1-3/4” Long
05306-011-36-94
Locknut, 3/8”-16 with Nylon Insert
05700-011-72-55
Pawl Bar Spacer
05700-011-71-45
Pawl Bar Dog Casting
05700-021-69-00
Pawl Bar Weldment
05700-031-74-19
All associated hardware, spacers and
castings may be ordered using the part
numbers indicated in the above assem-
bly.
Pawl Bar Weldment
05700-041-82-01
Both assemblies contain 40 pawl bar dog castings. Please
note the direction of installation as indicated on the above
drawings. When replacing pawl bar dog castings, ensure to
re-install in the appropriate direction. If you do not, then the
rack will not be pulled through the machine during operation.
AJX-80 Complete L-R Assembly
06401-141-81-06
AJX-80 Complete R-L Assembly
06401-241-81-06
AJX-80 Prison Assembly
06401-341-81-06
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
AJX-44 RACK RAIL ASSEMBLY
71
Spacer
6 per
05700-011-71-44
Actuator Switch Replacement Kit
06401-003-10-14
Rack Rail Weldment
05700-031-67-59
Opposite Rack Rail
05700-031-69-48
Replacement Kit Note:
The replacement kit for the actuator
switch comes with the switch, two spac-
ers and the mounting hardware.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
AJX-66 RACK RAIL ASSEMBLIES
72
Rack Rail Weldment
05700-031-76-27
Opposite Rack Rail
05700-041-71-37
Actuator Switch Replacement
Kit
06401-003-10-99
Rack Guide Spacer
8 per
05700-011-71-44
Actuator Switch Replacement Kit
06401-003-10-14
Left to Right Assembly
Right to Left Assembly
Rack Rail Weldment
05700-031-76-28
Actuator Switch Replacement
Kit
06401-003-10-86
Opposite Rack Rail
05700-041-69-54
Rack Guide Spacer
8 per
05700-011-71-44
Actuator Switch Replacement Kit
06401-003-10-14
Replacement Kit Notes:
The replacement kits for the actuator
switches come with the switch, two spacers
and the mounting hardware.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
AJX-80 RACK RAIL ASSEMBLIES
73
Rack Guide Weldment (Left to Right)
05700-031-81-53
Opposite Rail
05700-041-74-13
Actuator Switch Replacement Kit
06401-003-10-14
Left to Right Assembly
Actuator Switch Replacment Kit
06401-003-10-83
Rack Guide Spacer
05700-011-71-44
Right to Left Assembly
Actuator Switch Replacement Kit
06401-003-10-85
Actuator Switch Replacment Kit
06401-003-10-14
Rack Guide Weldment (Right to Left)
05700-031-81-54
Opposite Rail
05700-041-74-14
Replacement Kit Notes:
The replacement kits for the actu-
ator switches come with the
switch, two spacers and the
mounting hardware.
Rack Guide Spacer
05700-011-71-44
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
MISCELLANEOUS PARTS AND WELDMENTS
74
Run Off Sheet Weldment
05700-021-71-39
Plate, Right Water
Directional
05700-021-79-23
Plate, Left Water
Directional
05700-021-79-27 Splash Shield Weldment
05700-031-85-16
Hole Direction Plate Replacment Kit
06401-003-10-00
Replacment Kit Note:
The kit for the hole direction plate comes
with the plate, a new gasket and the
mounting hardware.
Pipe Clamp
05700-000-35-05
Rinse Drain Plate Replacment
Kit
(TG Models Only)
06401-003-10-07
Rinse Drain Weldment Replacement Kit
06401-003-10-05
Rinse Drain Plate Gasket
05330-011-72-27
Replacement Kits Notes:
The kits for the drain weldments and
drain plugs come with the
weldments/parts, a new gasket and the
mounting hardware.
Prewash Fill Tube Weldment
(AJX-66, 76, 80 & 90 Models Only)
05700-021-74-76
Vellumoid Gasket
05330-111-42-81
Shoulder Bolt Wingnut Weldment
05700-002-46-02
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
STRAINERS
75
Drain Guard
Strainer Weldment
05700-002-09-15
Screen Strainer
with Handle Weldment
05700-002-09-04
Tub Strainer Weldment
05700-002-03-21
Wash Intake Strainer Weldment
05700-002-51-52
Wash Strainer Separator Weldment
05700-002-90-84
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
FLOAT SWITCH COMPONENTS/SCRAP BASKETS
76
Float Switch Support Bracket
Replacement Kit
06401-003-11-77
Float Switch Cover
05700-021-75-71
Scrap Basket Lid
Weldment
05700-002-56-55
Scrap Basket Assembly
06401-002-11-21
Wash Tank Float Switch Replacment Kit
06401-003-11-75
Prewash Tank Float Switch Replacment Kit
06401-003-11-76
Replacment Kit Note:
The float switch replacement kits contain the float switch with
associated terminals, the flat washer and the nut.
Service Agent Note:
Remember than when reinstalling the float switch that the flat
washer goes inside against the tub wall while the nut is on the
outside of the tub.
Replacment Kit Note:
The float switch support bracket replace-
ment kit contains the bracket and asso-
ciated hardware for mounting.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
CURTAINS/TUB MAGNETS
77
Curtain, 21” Long x 20-1/2” Wide
08415-131-73-45
Curtain, 12” Long x 20-1/2” Wide
08415-131-73-44
Curtain Rod
05700-021-73-43
Long Curtain Decal
09905-011-73-84
Short Curtain Decal
09905-011-73-82
Curtain, 24 1/2” Long x 20-1/2” Wide
08415-002-47-37
Extra Long Curtain Decal
09905-002-52-69 Middle Curtain Hook
05700-011-72-65
Curtain Hook
05700-011-83-54
Limit Switch Bracket
05700-021-71-18
Conveyor Switch Replacement Kit
06401-003-11-79
Replacement Kit Note:
The conveyor switch replacement kit
comes with the switch, a terminal and
a wire nut.
Service Note:
The cord for the conveyor switch needs to be cut to length in the field
and have the pink terminal applied there.
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
VENT COWL ASSEMBLY/VENT SCOOP OPTION
78
Vent Cowl Cover Weldment
05700-011-74-67
Gasket, Top Vent Cowl
05330-031-83-47
Vent Cowl Weldment
(High Hood)
05700-041-86-94
Gasket, Side Vent Cowl
05330-031-83-48
Locknut, 1/4”-20 Hex with Nylon Insert
4 per
05310-374-01-00
VENT SCOOP OPTION
Vent Scoop Assembly
05700-002-04-08
Vent Cowl Weldment
(Low Hood)
05700-002-13-12
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
EXHAUST FAN CONTROL/TABLE LIMIT SWITCH OPTIONS
79
Delay Timer
05945-011-65-44
2” Din Rail
05700-002-36-09
Kit, Exhaust Fan - Electric & Steam Models
05700-031-90-53
Kit, Exhaust Fan - Gas Models
05700-003-14-59
Terminal Board
05940-011-84-41
Limit Switch
05930-002-62-81
Striker Plate Limit Switch
Assembly
05700-002-62-94
FAN LOAD ON TIMER OUTPUT
5A, 1/4HP, 240 V AC MAX
Decal, Fan Load
09905-003-32-20
AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009
SECTION 5: PARTS SECTION
SIDE LOADER TRACK ASSEMBLY/LEG REPLACEMENTS
80
ITEM QTY DESCRIPTION Mfg. No.
1 1 Track Weldment (Left to Right) 24” 05700-031-78-98
1 Track Weldment (Right to Left) 24” 05700-031-95-20
1 Track Weldment (Left to Right) 30” 05700-003-04-57
1 Track Weldment (Right to Left) 30” 05700-003-04-58
2 1 Actuator Switch Replacement Kit 06401-003-10-64
3 2 Spacer 05700-011-71-44
4 1 Leg Socket Replacement Kit 06401-003-09-79
5 1 Leg Support Replacement Kit 06401-003-09-80
6 1 Bullet Foot 05340-108-01-03
1
2
3
Side loader track assembly
(left to right model shown).
Replacement Kits Notes:
The actuator switch replacement kit comes with the
actuator weldment, mounting hardware and (2)
spacers.
The leg socket replacement kit has the leg socket,
mounting hardware and set screw.
The leg support replacement kit has the leg and the
bullet foot included.
4
5
6

Especificaciones del producto

Marca: Jackson
Categoría: lavavajillas
Modelo: AJX-66

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